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基于高压密封的平衡单座调节阀设计与试验研究

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针对目前高压密封工况,单一调节阀无法满足多种流量要求的现状,设计了一种高压工况用平衡单座调节阀.该阀阀芯设有平衡孔,设置密封圈与阀芯配合,密封圈嵌在平衡阀笼与降噪阀笼之间的安装槽内,阀芯的外锥面下方设有流量调节曲面,对其进行高压密封试验和阀芯运动性能试验.结果表明,在高压工况下,可降低驱动执行器配置,密封圈与阀芯配合密封优良;流量调节曲面配合阀芯调节流量,满足不同工况要求.高压密封试验的试验压力实际值为0.35 MPa,泄漏量设定值为9.46 L/min,实测泄漏量为1.21 L/min;阀芯运动性能试验包括全行程及全开关时间试验、漂移与抖动试验、始动偏差值试验、基本误差与回差试验和死区试验,试验结果均满足要求;平衡单座调节阀密封优良,开闭时间远小于设定时间、实际偏差小于设定额定偏差(2.50%),已无漂移和抖动,实际信号值和行程值均小于设定值,正反向误差均小于设定基本误差,回差均小于设定回差,死区均小于设定死区值.研究结果对高压工况用调节阀的设计具有参考价值.
Design and experimental study of balanced single seat regulating valve based on high pressure seal
In view of the current situation that a single regulating valve under high pressure sealing conditions cannot meet various flow requirements,a balanced single seat regulating valve for high pressure conditions was designed.The valve core was equipped with a balance hole,and a sealing ring was arranged to cooperate with the valve core.The sealing ring was embedded in the installation groove between the balance valve cage and the noise reduction valve cage.There was also a flow adjustment surface below the outer cone of the valve core.The high pressure sealing test and the valve core motion performance test were carried out.The results show that the configuration of the driving actuator can be reduced under high pressure conditions,and the fit between sealing ring and valve core is good;The flow adjustment surface cooperates with the valve core to adjust the flow to meet the requirements of different working conditions;In the high pressure sealing test,the actual test pressure is 0.35 MPa,the set value of leakage is 9.46 L/min,and the measured leakage is 1.21 L/min;The valve core motion performance test includes full stroke and full switching time test,drift and jitter test,starting deviation value test,basic error and hysteresis test and dead zone test.The test results all meet the requirements;The balanced single seat regulating valve has excellent sealing,the opening and closing time is far less than the set time,the actual deviation is less than the set rated deviation of 2.50%,there is no drift and jitter,both the actual signal value and stroke value are less than the set value,both the positive and negative errors are less than the set basic error,the hysteresis is less than the set one,and the dead zone is less than the set one.The research results have reference value for the design of regulating valves for high pressure conditions.

high pressure sealbalanced single seatregulating valvedesignexperiment

余瑞明、赵帅琦、蒲洪、陈东旭

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上海理工大学 机械工程学院,上海 200093

浙江力诺流体控制科技股份有限公司,浙江温州 325200

高压密封 平衡单座 调节阀 设计 试验

国家自然科学基金项目上海市自然科学基金项目上海理工大学发展基金项目

5197537919ZR14355002020KJFZ137

2024

流体机械
中国机械工程学会

流体机械

CSTPCD北大核心
影响因子:1.418
ISSN:1005-0329
年,卷(期):2024.52(1)
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