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实木家具异形零部件生产线平衡优化研究

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为解决实木家具异形零部件生产线平衡问题,通过调研企业实木异形零部件的工艺流程和生产线情况,以实木圆凳产品为例,对其主要工艺设备及技术进行分析,发现其生产线存在的问题;结合程序分析取消-合并-调整顺序-简化(eliminate-combine-rearrange-simplify,ECRS)原则,从人、机、料、法、环五个方面探究实木家具异形零部件生产线不平衡的原因;在此基础上,采用平衡优化原理,构建实木家具异形零部件平衡优化思路和方法,包括:平衡模型构建、瓶颈工序确定、工时测定、平衡参数计算等.比较优化前、后的实木圆凳生产线,负荷率由33.33%提高到83.33%,平衡率由12.22%提高到19.39%,平滑指数由38.79下降到33.89,生产效率提高25%,零部件运输距离最高下降53.80%.研究不仅为实木家具异形零部件的生产工艺优化提供了思路,也为实木家具的高效加工和生产线优化提供了参考依据.
Balance Optimization of Special Part Production Line in Solid Wood Furniture Manufacture
To improve the balance of the special part production line for solid wood furniture manufacturing,the problems and shortcomings of existing solid wood furniture production lines were identified by researching the existing production line of the company,taking a solid wood stool as an example,and conducting statistical analysis on the main process equipment and process technology.Combined with the Eliminate-Combine-Rearrange-Simplify(ECRS)principles,five aspects including human,machine,material,method,and environment were analyzed to investigate the causes of imbalance in the special part production line of solid wood furniture.The ideas and methods that balance and optimize special parts production line of solid wood furniture were constructed by adopting the principle of the balanced design,including the balance model construction,the bottleneck process determination,the work time determination,the balance parameter calculation,and other key factors.The results showed that the load factor increased from 33.33%to 83.33%.The production balance rate increased from 12.22%to 19.39%.The smoothness index decreased from 38.79 to 33.89.The overall productivity increased by 25%,and the part transportation distance decreased by up to 53.80%.This study provides a reference for the balance of the solid wood furniture production line.

balance optimization of production linesolid wood furniturespecial partsECRS

熊先青、杨路洁、马清如、许修桐

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南京林业大学家居与工业设计学院,江苏南京 210037

生产线平衡优化 实木家具 异形零部件 取消-合并-调整顺序-简化(ECRS)

国家重点研发计划(十四五)国家重点研发计划(十三五)木竹产业技术创新战略联盟合作课题江苏省高等学校优势学科建设工程项目

2023YFD22015012018YFD0600304TIAWBI2020-10

2023

木材科学与技术
中国林科院木材工业研究所

木材科学与技术

CSTPCD北大核心
影响因子:0.677
ISSN:2096-9694
年,卷(期):2023.37(6)
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