首页|润滑脂生物基稠化剂的研究进展

润滑脂生物基稠化剂的研究进展

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润滑脂作为润滑剂领域的1个重要分支,在汽车制造、机械制造、电力设备以及冶金设备等领域有着广泛的应用.正确合理的使用润滑脂可以有效降低机械设备的摩擦和磨损,减少故障和损坏,从而达到节约能源和延长设备使用寿命的目的.但润滑脂作为1种典型的石化产品,面临着石化资源日益枯竭的发展困境.并且随着人们环保意识的提高,润滑产品带来的环境污染问题也引起了人们的广泛关注.使用绿色环保、可再生可降解的生物基材料制备润滑脂是实现润滑脂材料可持续发展的重要方向.目前,以植物油作为基础油开发生物基润滑脂的技术已经非常成熟,而针对生物基稠化剂的研究尚处于起步阶段.生物基材料结构多样,含有胺基、羟基以及不饱和键等丰富的官能结构,可通过异氰酸酯化、酰化和环氧化等手段进行针对性改性,进而提高对基础油的增稠能力.本文中从生物基材料选型的角度,重点综述了纤维素、木质素以及壳聚糖3种典型的生物基材料作为润滑脂稠化剂的研究发展现状,并对生物基材料作为稠化剂的应用前景做了展望.
Research Progress in Bio-Based Thickeners for Lubricating Grease
Lubricating grease is a solid or semi fluid substance formed by uniformly dispersing a thickener into the base oil.As an important branch of lubricants,lubricating grease has a wide range of applications in fields such as automotive manufacturing,mechanical manufacturing,power equipment,and metallurgical equipment.The correct and reasonable use of lubricating grease can effectively reduce the friction and wear of mechanical equipment,reduce faults and damage,thereby achieving the objective of energy conservation and extending the service life of equipment.Compared to lubricating oil,lubricating grease has the following performance advantages:(1)good pressure resistance,lubricating grease can form a solid lubricating film in areas that cannot be lubricated by lubricating oil,and can withstand great pressure.(2)Good buffering performance,lubricating grease used in reciprocating machinery can play a buffering role in shock and vibration.(3)Not easily lost,lubricating grease is not easily lost under centrifugal force,ensuring reliable lubrication.(4)Good sealing performance,the sealing performance of lubricating grease is better than that of lubricating oil,and lubricating grease can prevent moisture,ash,impurities,and corrosive substances from entering the friction surface.(5)Good viscosity-temperature performance,lubricating grease is less affected by temperature,and is suitable for situations with large movement speed and temperature changes.However,as a typical petrochemical product,lubricating grease is facing the problem of increasingly depleted petrochemical resources.Moreover,with the improvement of people's environmental awareness,the environmental pollution caused by lubricating products has also attracted widespread attention.With the proposal of the national strategic goals of"carbon neutrality"and"carbon peaking",bio-based materials are increasingly attracting attention from people.Bio-based materials have advantages such as environmentally friendly,renewable and degradable,abundant reserves,which are in line with the national sustainable development strategy.Therefore,the use of natural bio-based materials to prepare lubricating grease is an important direction for achieving the sustainable development of lubricating grease materials.At present,the technology of developing bio-based lubricating grease using vegetable oil as the base oil is very mature,but research on bio-based thickeners is still in its infancy.The most widely used thickeners of lubricating grease on the market are still metal soaps and polyurea based thickeners.Thickeners can exist as dispersed phases in the base oil and forming a"three-dimensional network"or"sponge"skeleton.They bind the base oil through physical bonds such as hydrogen bonds or van der Waals forces,fixing the oil in the skeleton structure,thereby endowing the lubricating grease with appropriate rheological and tribological behavior.Bio-based materials have diverse structures and contain rich functional structures such as amino groups,hydroxyl groups,and unsaturated bonds.They can be modified through isocyanation,acylation,and epoxidation to improve the affinity with the base oil and achieving the goal of thickening the base oil.This article focuses on the research and development status of three typical bio-based materials,cellulose,lignin,and chitosan,as thickeners for lubricating grease from the perspective of selection of bio-based materials,and prospects the application prospects of bio-based materials as thickeners.

lubricating greasebio-basedsustainablethickenermodified

楼高波、刘丽娜、傅深渊、李亮、程型国

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浙江农林大学化学与材料工程学院,浙江杭州 311300

中国科学院合肥物质科学研究院,安徽合肥 230031

杭州得润宝油脂股份有限公司,浙江杭州 311305

润滑脂 生物基 可持续 稠化剂 改性

浙江省科技厅领雁项目浙江省自然科学基金探索项目浙江农林大学人才启动项目

2022C03128Y21C1600152022LFR103

2024

摩擦学学报
中国科学院兰州化学物理研究所

摩擦学学报

CSTPCD北大核心
影响因子:0.815
ISSN:1004-0595
年,卷(期):2024.44(8)
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