Design and manufacturing technology of precision forging dies for non-standard components based on CAD/CAM technology
This non-standard component is mainly used in mining machinery and equipment,with a large actual usage,comp'x structure,and high physical performance requirements.This component is prone to wear and fatigue fracture due to long-term exposure to heavy-duty working environments.Traditional mechanical processing methods have low production efficiency,making it difficult to solve the problems of integral molding and residual stress concentration inside the component.Therefore,this article comprehensively considers the structural characteristics,material properties,and working environment of the component,and chooses to use the zero margin precision forging forming process for mass production.Using UG software and combining with actual production conditions,the non-standard component precision forging mold modeling,processing process design,tool path planning,CNC machining program development are completed,and qualified precision forging molds are produced.Production practice has proven that the components produced by this mold have high precision,good physical properties that meet usage requirements,high production efficiency,and are suitable for mass production.