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基于金属3D打印技术的随形冷却模具设计与应用研究

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利用3D打印技术制造随形冷却模具,对3D打印的基材进行研究,添加30%(质量分数)碳化钨(WC)的3D打印复合材料的抗压强度和压缩屈服强度最高分别达到1 757 MPa和1 677 MPa,较之模具钢基体的压缩性能提升约20%.针对模具设计中存在的冷却时间过长、产品翘曲变形和尺寸不稳定的问题,设计了基于金属3D打印的随形冷却水路模具,并借助Moldflow软件进行模拟分析.结果表明:随形水路方案可以显著提高冷却效率,减小产品变形.金属3D打印技术在随形冷却模具领域中具有广泛的应用价值.
Research on design and application of conformal cooling die based on metal 3D printing technology
The 3D printing technology was used to manufacture the conformal cooling die,and the 3D printing substrate was studied.The maximum compressive strength and compressive yield strength of the 3D printing composite added with 30%(mass fraction)WC reached 1 757 MPa and 1 677 MPa respectively,which was about 20%higher than that of the die steel matrix.In view of the problems of long cooling time,product warping deformation and size instability in die design,a conformal cooling water path die based on Metal 3D printing is designed,and the simulation analysis is carried out with the help of Moldflow software.The results show that the conformal water path scheme can significantly improve the cooling efficiency and reduce product deformation.Metal 3D printing technology has a wide application value in the field of conformal cooling die.

3D printingadditive manufacturingconformal coolingdieWC die steel composite

曾绍连、刘建业、牛留辉、彭景光

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上海大学材料科学与工程学院,上海 200444

省部共建高品质特殊钢冶金与制备国家重点实验室,上海 200444

上海汉邦联航激光科技有限公司,上海 200444

3D打印 增材制造 随形冷却 模具 碳化钨(WC)模具钢复合材料

2024

模具技术
上海交通大学

模具技术

CSTPCD
影响因子:0.219
ISSN:1001-4934
年,卷(期):2024.(1)
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