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基于模拟退火算法改进的遗传算法的金属铣削参数优化

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为提高金属铣削质量,提出一种基于利用模拟退火算法改进的遗传算法的金属铣削参数优化方法.方法确定了金属铣削待优化参数为切削速度、轴向切深、径向切宽、每齿进给量,构建了以毛刺尺寸最低,铣削力最低,材料去除率最高,粗糙度最低的多目标优化模型,最后采用添加扰动的模拟退火算法改进的遗传算法,对多目标优化模型进行求解,实现了金属铣削参数优化.仿真结果表明,所提方法实现了金属铣削参数优化,铣削得到的TC4金属材料毛刺尺寸为20.07μm,铣削力在x、y、z轴方向分别为0.033,0.028,0.017 N,表面粗糙度为0.055μm,材料去除率为6.22mm3/min;相较于遗传算法、蚁群算法、粒子群优化算法、模拟退火算法,可提高金属铣削质量,降低铣削得到金属毛刺尺寸、铣削力、表面粗糙度,提升材料去除率.
Optimization of metal milling parameters based on simulated annealing algorithm and improved genetic Algorithm
To improve the quality of metal milling,a metal milling parameter optimization method based on simulated annealing algorithm and improved genetic algorithm is proposed.The method determines the optimization parameters for metal milling as cutting speed,axial cutting depth,radial cutting width,and feed rate per tooth,and constructs a multi-objective optimization model with the lowest burr size,lowest milling force,highest material removal rate,and lowest roughness.Finally,the multi-objective optimization model is solved using a genetic algorithm improved by a simulated annealing algorithm with added disturbances,achieving the optimization of metal milling parameters.The simulation results show that the proposed method achieves optimization of metal milling parameters,and the burr size of TC4 metal material obtained by milling is 20.07 μm.The milling force in the x,y,and z directions is 0.033,0.028,0.017N,and the roughness is 0.055,respectively μm.The material removal rate is 6.22 mm3/min;Compared with genetic algorithm,ant colony algorithm,particle swarm optimization algorithm,and simulated annealing algorithm,it can improve the quality of metal milling,reduce the size of metal burrs,milling force,and roughness obtained during milling,and improve material removal rate.

advanced manufacturing technologymetal millingparameter optimizationgenetic algorithmsimulated annealing algorithm

杨欣怡、吕超颖

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西安明德理工学院 智能制造与控制技术学院,陕西 西安 710124

先进制造技术 金属铣削 参数优化 遗传算法 模拟退火算法

2024

模具技术
上海交通大学

模具技术

CSTPCD
影响因子:0.219
ISSN:1001-4934
年,卷(期):2024.(5)