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核电蒸汽发生器关键特厚管板锻件锻造成形方法

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管板作为核电蒸汽发生器内的核心锻件,在形状和尺寸上具有直径大、厚度厚的特点,其检验技术要求高,制造难度大,且周期较长.本文对厚度大于500 mm的蒸汽发生器管板进行解剖,分析了不同部位的性能均匀性.试验表明,在ASME标准范围内将Ni质量分数控制在0.90%以上,有利于提高材料的低温韧性.通过闭式模具锻造,提高热处理淬火冷却速率,使得管板中心无塑性转变温度可达-26 ℃以下,远低于-15 ℃传统的技术指标,验证了特厚管板的冶炼、锻造及热处理工艺,为提高特厚管板性能指标提供理论和工程实践支撑.
Forging forming method for key thick tube plate forgings of nuclear power steam generators
The tube sheet,serving as a crucial component within the core of a nuclear steam generator,possesses the distinctive characteristics of large diameter and substantial thickness.In terms of performance,it necessitates not only compliance with technical requirements in different parts of the sample but also demands a certain degree of uniformity.In this study,a dissection analysis was conducted on a steam generator tube sheet with a thickness exceeding 500 mm and the uniformity of performance in different regions was assessed.It was experimentally demonstrated that maintaining the Ni element above 0.90%(mass fraction)within the standard range is conducive to enhancing the material's low-temperature toughness.The non-plasticized transition temperature at the center of the tube sheet can reach-26 ℃,exhibiting significant margin of surplus compared to the standard.This comprehensive investigation effectively validates the smelting,forging,and heat treatment processes of the extra-thick tube sheet.The results provide both theoretical insights and practical support for improving the performance indicators of extra-thick tube sheets.

Tube plate of steam generatorUltra-thickForgingNon-plasticized transition temperature508-3

马武江、宣禹澄、单鹏晨、陈飞

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上海新闵(东台)重型锻造有限公司,江苏 东台 224299

上海交通大学材料科学与工程学院,上海 200030

蒸汽发生器管板 特厚 锻造 无塑性转变温度 508-3

2024

模具技术
上海交通大学

模具技术

CSTPCD
影响因子:0.219
ISSN:1001-4934
年,卷(期):2024.(5)