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煤矿井下钻机用数字比例阀静动态特性研究

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针对数字比例阀在煤矿井下钻机电液系统应用中特性开发不足的问题,从数字比例阀的原理出发,构建其数学模型,阐述先导级和主阀之间的耦合关系,发现先导流量是决定主阀静动态特性的关键指标.研究建立了数字比例阀的AMESim模型,仿真结果表明,控制数字比例阀的PWM信号频率为20 Hz时,占空比对流量的线性调控范围为0.2~0.8,主阀输出流量波动幅值为3.16 L/min,数字比例阀静动态特性表现良好.调整好PWM信号频率后将数字比例阀运用于钻机给进回路中,经过测试试验,数字比例阀控给进回路的钻机位移误差较传统阀控回路由2.8%提升至 1.9%.
Research on Static and Dynamic Characteristics of Digital Proportional Valve for Coal Mine Underground Drilling Rig
In response to the problem of insufficient development of characteristics in the application of digital proportional valves in the electro-hydraulic system of coal mine underground drilling rigs,starting from the principle of digital proportional valves,a mathematical model was constructed to explain the coupling relationship between the pilot stage and the main valve.It was found that the pilot flow rate was a key indicator that determines the static and dynamic characteristics of the main valve.A AMESim model for a digital proportional valve was established,and simulation results showed that when the PWM signal frequency of the digital proportional valve was controlled at 20 Hz,the linear control range of the duty cycle flow rate was 0.2~0.8,and the output flow fluctuation amplitude of the main valve was 3.16 L/min.The static and dynamic characteristics of the digital proportional valve performed well.After adjusting the PWM signal frequency,the digital proportional valve was applied to the feed circuit of the drilling rig.After testing experiments,the displacement error of the drilling rig controlled by the digital proportional valve in the feed circuit was increased from 2.8%to 1.9%compared to the traditional valve controlled loop.

coal mine underground drilling rigdigital proportional valvemathematical modelsAMESimstatic and dynamic characteristics

党健、田宏亮、姚亚峰

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煤炭科学研究总院有限公司,北京 100013

中煤科工西安研究院(集团)有限公司,陕西西安 710077

煤矿井下钻机 数字比例阀 数学模型 AMESim 静动态特性

国家重点研发计划

2022YFB4703601

2024

煤矿机电
煤炭科学研究总院上海分院

煤矿机电

影响因子:0.268
ISSN:1001-0874
年,卷(期):2024.45(1)
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