Design of Mining Cable Cutting System and Key Components Based on Inspection Requirements
In the quality and safety inspection of coal mine wires and cables,a cutting system was proposed to meet the requirements of a large number of cable samples with different lengths of the same sample,as well as the current situation of thicker cable diameters,which can achieve fixed distance cutting of large cross-section cables.Based on the actual testing and inspection requirements of mining cables and the characteristics of the products to be tested,the overall design of the mining cable cutting system was carried out,and the main components and cutting mechanisms of the system were designed and verified.Using ANSYS finite element analysis software to analyze the mechanical response of the cutting tool during the cutting process,the results showed that under the maximum load of 200 kN cutting force,the maximum displacement of the overall deformation of the cutting tool was 0.182 92 mm,the maximum stress was 471.33 MPa,and the safety factor was greater than 2.On-site experiments proved that the system was safe and reliable,with an efficiency increase of up to 30 times,and had value for promotion and application.
mining wires and cablesquality and safety inspectioncuttingANSYSstatic analysis