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煤矸石离层注浆充填"五位一体"开采工艺研究

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为协同解决制约煤炭高效开采的矸石处置、灾害治理、生态保护等难题,提出了百万吨煤矸石覆岩隔离注浆充填处废、防冲、减震、保水、减沉的"五位一体"安全绿色开采工艺。研究了台阶式自流型制浆输浆工艺,解决了制浆输浆系统占地紧张、长距离输送等难题,达到了大规模处理矸石、系统节能稳定的目的。该工艺在葫芦素煤矿进行了现场试验,实现了一期处理矸石能力70 万t/a,二期投产后处理矸石能力将达到 150 万t/a,累计节省矸石处理和水处理费用约1730 万元,注浆充填区域地表下沉量降低52。9%~53。2%,工作面平均涌水量降幅 17。7%~29。1%,冲击地压能量发生次数减少774 次,降幅30。5%,取得了较好的经济、安全环保效果。
Study on the"five-in-one"mining method of coal gangue grouting and filling in separated bed
In order to solve the difficulties affecting efficient coal mining including gangue disposal,disaster management and ecological protection,the five-in-one safe and green mining method featuring isolated grouting-filling for overburden rock and waste disposal,rockburst prevention,vibration damping,water preservation and subsidence reduction is proposed for one-million-tons scale coal gangue disposal.A step-type self-flowing slurry production and transportation method is put forward,which solves the problems in large-scale processing,system stability and energy saving,land occupation and long-distance transportation.The technology process was tested in the Hulusu Coal Mine.In the filed test,the production capacity achieved 700000 t/a in the first phase,and would reach 1.5 million t/a after the second phase project commissioning,which saved about 17.3 million yuan in the cost of gangue and water disposal,brought a 52.9%~53.2% decline in the surface subsidence amount of the slurry filling area,a decline of 17.7%~29.1% in the average water influx in the working face,a decline of 774(30.5% )in the number of rock burst energy event.The test project has achieved great results in terms of economy,safety and environmental protection.

mining overburdenisolated grouting-fillinggangue disposalgreen mining

马新青

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中煤天津设计工程有限责任公司 中煤离层注浆技术公司,天津 300120

采动覆岩 隔离注浆充填 矸石处理 绿色开采

中国中煤集团重大科技专项

2024

煤炭工程
煤炭工业规划设计研究院

煤炭工程

CSTPCD北大核心
影响因子:0.806
ISSN:1671-0959
年,卷(期):2024.56(10)