首页|基于EDEM-ADAMS耦合的挖掘机动臂疲劳寿命分析

基于EDEM-ADAMS耦合的挖掘机动臂疲劳寿命分析

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挖掘机动臂在挖掘过程中受力复杂,载荷多变,难以通过实测的方式获取铰接点载荷谱。为获取符合实际工况的挖掘机动臂疲劳寿命,文章基于离散元原理,采用EDEM-ADAMS耦合仿真的方法,对不同工况下挖掘机挖掘过程进行分析。在分析过程中,首先获取挖掘机动臂各铰接点在挖掘不同挖掘介质、偏载等工况下的载荷谱;然后利用Workbench获取挖掘机动臂在不同挖掘工况下的应力应变分布情况;最后基于S-N疲劳寿命分析方法,结合Ncode软件计算出各工况下动臂最小疲劳寿命,并确定挖掘机动臂易发生疲劳破坏的位置。该方法通过挖掘不同工况下物料精确模型得到的载荷谱更符合实际工况。通过有限元分析,验证了动臂载荷谱的准确性,提高了挖掘机动臂疲劳寿命分析的精确性,为挖掘机动臂的可靠性设计提供了依据。
Fatigue life analysis of excavator boom based on EDEM-ADAMS coupling
The excavating boom is subjected to complex forces and variable loads during the excavation process.It is difficult to obtain the load spectrum of the articulation point using actual measurement.To determine the fatigue life accurately under real working conditions,we employed the discrete element principle and EDEM-ADAMS coupled simulation method to analyze the excavation process of the excavator under different conditions.Firstly,the load spectrum of each articulation point of the excavating boom was obtained under the working conditions of excavating different medium and eccentric loads;The stress and strain distribution of the excavator boom was then determined under different excavation conditions using Workbench software.The minimum fatigue life of the boom was calculated under various working conditions using the S-N fatigue life analysis method in combination with Ncode software.Additionally,areas prone to fatigue damage were identified for the excavator boom.The excavator boom fatigue life analysis accuracy was improved using accurate material models under different working conditions.Through the finite element analysis,the accuracy of the dynamic boom load spectrum was verified,and the accuracy of the fatigue life analysis of the excavator boom was improved.The research results can provide a basis for the reliability design of the excavator boom.

excavator boomfatigue lifediscrete element methodEDEM-ADAMS

万丽荣、秦伟、刘文婷、牛浩、刘国梁

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山东科技大学 机械电子工程学院,山东 青岛 266590

挖掘机动臂 疲劳寿命 离散元法 EDEM-ADAMS

2024

煤炭工程
煤炭工业规划设计研究院

煤炭工程

CSTPCD北大核心
影响因子:0.806
ISSN:1671-0959
年,卷(期):2024.56(12)