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基于计算机视觉的钳工作品质量检测系统开发

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针对金工实习钳工作品的夹角、对边距离、螺孔中心位置检验是由人工采用目测方式使用量角器、卡尺测量的,存在效率低、误差大、结果易受人为因素影响等问题,提出了应用计算机视觉技术进行检测。首先以工件的边缘特征为检测目标,设计硬件系统采集图像、图像预处理、边缘特征提取及细化,得到精准的各加工边缘特征;然后采用最小二乘法拟合直线及圆特征,计算相邻两直线夹角及圆心到六边形各边的距离;最后根据所得结果判定作品质量。基于LabVIEW软件开发了界面友好、操作简单的计算机视觉钳工作品质量检测系统,实际使用结果表明:该系统准确率、效率、可靠性及精度均达到检测要求,检测结果客观、直观,稳定性好,效果良好。
Quality Inspection System Development of Bench Works Based on Computer Vision
The included angle,opposite side distance and screw hole center position are usually detected by using protractor,caliper measurement and manual visual measurement for the bench works of metalworking practice.To solve the problems such as inefficiency,big error,and susceptibility to human factors,a detection approach based on computer vision is proposed.With the edge features of the workpiece as the detection target,a hardware system is designed to collect images,pre-process images,extract and refine edge features,and obtain accurate edge features.Then the least square method is used to fit the features of the lines and circles,calculate the angle between the two adjacent lines and the distance between the center of the circle and the sides of the hexagon,and judge the quality of the works according to the results.Based on LabVIEW software,a computer vision quality inspection system with friendly interface and simple operation is developed.The actual application results show that the accuracy rate,efficiency,reliability and precision of the system meet the detection requirements.The detection results are objective,intuitive,stable and effective.

metalworking practicecomputer visionimage processingdetection

朱依明、陈永清、张鹏

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宁波工程学院工程基础实践教学部,浙江 宁波 315211

浙江华朔科技股份有限公司,浙江 宁波 315806

金工实习 计算机视觉 图像处理 检测

宁波市科技创新重大专项(2025)宁波工程学院自制教学仪器设备项目宁波工程学院象山研究院科研项目

2018B10005NGSB202003212312013

2024

宁波工程学院学报
宁波工程学院

宁波工程学院学报

影响因子:0.39
ISSN:1008-7109
年,卷(期):2024.36(2)
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