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自适应调节圆台缝隙节流液体静压支承节流器

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节流器是液体静压支承的核心元件,其压力-流量特性是决定液体静压支承油膜刚度的关键因素.为提高液体静压支承的性能,提出了一种采用圆台缝隙节流的具有自适应调节作用的节流器,该节流器利用出口压力调节节流缝隙的大小,当出口压力增大时,圆台节流缝隙高度随之增大,使圆台缝隙的节流液阻显著减小,从而在出口压力提高、节流压差减小的情况下,通过圆台节流缝隙的流量仍有明显增加.推导了该节流器的滑阀端面所受液压力公式,给出了节流器实例的有关结构参数,通过理论计算得到了压力-流量关系曲线.为探讨该节流器的性能特点,以矩形平面油腔单元作为计算模型,分别采用该节流器和德国Hyprostatik公司研发的一种预压预调型单面薄膜反馈节流器(PM流量控制器)进行节流,对两者在不同出口压力情况下进行了压力-流量关系和油膜刚度计算分析.结果表明:在油腔压力不大于70%供油压力的条件下,采用圆台缝隙节流器的液体静压支承的油膜刚度更大;与PM流量控制器相比,圆台缝隙节流器结构更紧凑.
Hydrostatic support throttle with the restrictor of adaptive adjustment gap of the round table
The flow restrictor is the core element of hydrostatic support,and its pressure-flow characteristics are the key factors that determine the hydrostatic support oil film stiffness.To improve the performance of hydrostatic support,a throttle with adaptive adjustment effect using the throttling of the round table gap was proposed in this paper,which used the outlet pressure to adjust the height of the gap of the round table.When the outlet pressure increased,the height of the throttle gap increased correspondingly,so that the throttling liquid resistance of the round table gap was significantly reduced,the flow through the throttle gap of the round table increased significantly and the throttle pressure difference decreased.In this paper,the formula of the hydraulic pressure on the end face of the spool valve of the restrictor was derived,the relevant structural parameters of the flow restrictor example were given,and the pressure-flow relationship curve was obtained through theoretical calculation.To discuss its performance characteristics,the rectangular planar oil cavity unit was used as the calculation model,separately using the restrictor and a preload pre-modulated single-sided film feedback throttle(PM flow controller)developed by Hyprostatik in Germany,the pressure-flow relationship and oil film stiffness of the two were calculated and analyzed.The results showed that under the condition that the oil chamber pressure was not more than 70%of the oil supply pressure,the stiffness of the oil film supported by the hydrostatic pressure of the throttle was greater.Compared with the PM flow controller,the flow controller proposed in this paper was more compact.

hydrostatic supportthrottleround table gap throttlingadaptive regulationoil film stiffness

曾德纯、刘莉

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萍乡技师学院,江西 萍乡 337055

液体静压支承 节流器 圆台缝隙节流 自适应调节 油膜刚度

2024

南昌大学学报(工科版)
南昌大学

南昌大学学报(工科版)

影响因子:0.319
ISSN:1006-0456
年,卷(期):2024.46(4)