首页|SiC聚合物前驱体和Zn粉复合对Al2O3-C不烧滑板材料性能的影响

SiC聚合物前驱体和Zn粉复合对Al2O3-C不烧滑板材料性能的影响

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为提高Al2O3-C不烧滑板材料的中低温强度,首先将质量比为1∶0.15∶2.7∶0.03的蔗糖、六水合硝酸镍、正硅酸乙酯、草酸水溶液依次添加至乙醇水溶液中,经110 ℃干燥18 h后得到SiC聚合物前驱体,然后以板状刚玉、α-Al2O3微粉、鳞片石墨为主要原料,复合添加SiC聚合物前驱体和Zn粉,在150 MPa下压制成150 mm×25 mm×25 mm的坯体试样,经180 ℃固化24 h后,在埋碳条件下经600、800、1 000、1 200和1 400 ℃热处理3 h.研究了 SiC聚合物前驱体和Zn粉复合添加对Al2O3-C材料性能的影响.结果表明:SiC聚合物前驱体和Zn粉的最佳添加量(w)分别为4.5%和1.5%,此时Al2O3-C材料综合性能最优.低温时Zn粉熔融,在材料体系中形成金属结合相;中温时SiC聚合物前驱体发生热解反应及Zn粉气化的催化作用,使体系形成SiC纤维结合相;二者共同作用,赋予Al2O3-C不烧滑板材料较高的中低温强度,克服了现有材料使用过程中因强度过低导致的失效问题.
Effects of SiC polymer precursor and Zn composite powders on properties of Al2O3-C unfired slide plate ma-terials
This work aims at improving the medium-and low-temperature strength of Al2O3-C unfired slide plate materials.Sucrose,nickel nitrate hexahydrate,ethyl orthosilicate and oxalic acid aqueous solution with the mass ratio of 1∶0.15∶2.7∶0.03 were added to ethanol aqueous solution in turn,and dried at 110 ℃ for 18 h,obtaining SiC polymer precursor.Then,tabular corundum,α-Al2O3 micropowder and flake graphite were used as the main raw materials,added with the SiC polymer precursor and Zn powder,pressed at 150 MPa into green bodies of 150 mm×25 mm×25 mm,cured at 180 ℃ for 24 h,and then heat treated at 600,800,1 000,1 200 and 1 400 ℃ for 3 h under carbon embedded conditions.The effects of the SiC poly-mer precursor and Zn powder on the properties of Al2O3-C materials were studied.The results show that the Al2O3-C material has the optimal comprehensive performance when adding 4.5%SiC polymer precur-sor and 1.5%Zn powder;at low temperatures,Zn powder melts and forms metal bonding phases in the material system;at medium temperatures,the pyrolysis reaction of the SiC polymer precursor and the catal-ysis of Zn powder after evaporation make the system form SiC fiber bonding phases.They work together to give Al2O3-C unfired slide plate material high medium-and low-temperature strength,which overcomes the failure problem caused by the low strength in application.

alumina-carbon unfired slide plate materialssilicon carbide polymer precursorzinc powderstrengthmicrostructure

梁保青、张志峰、王全喜、尚俊利、李宏宇、赵臣瑞、赵悦

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河南熔金高温材料股份有限公司 河南新乡 453100

Al2O3-C不烧滑板材料 SiC聚合物前驱体 Zn粉 强度 显微结构

2024

耐火材料
中钢集团洛阳耐火材料研究院有限公司

耐火材料

北大核心
影响因子:0.808
ISSN:1001-1935
年,卷(期):2024.58(2)
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