耐火材料2024,Vol.58Issue(6) :486-490.DOI:10.3969/j.issn.1001-1935.2024.06.005

TiB2添加量对Si3N4-SiC耐火材料性能的影响

Effects of TiB2 addition on performance of Si3N4-SiC refractories

李铁军 邓军平 廉晓庆 曹会彦 王龙庆 华小虎 邓丽荣
耐火材料2024,Vol.58Issue(6) :486-490.DOI:10.3969/j.issn.1001-1935.2024.06.005

TiB2添加量对Si3N4-SiC耐火材料性能的影响

Effects of TiB2 addition on performance of Si3N4-SiC refractories

李铁军 1邓军平 1廉晓庆 1曹会彦 2王龙庆 2华小虎 1邓丽荣1
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作者信息

  • 1. 西安科技大学材料科学与工程学院 陕西西安 710054
  • 2. 中钢集团洛阳耐火材料研究院有限公司先进耐火材料国家重点实验室 河南洛阳 471039
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摘要

以SiC颗粒和细粉、Si粉为原料,TiB2细粉为添加剂,采用反应烧结法经1 400 ℃保温2 h制备了 Si3N4-SiC耐火材料,以期改善它的性能.通过MIP、XRD、SEM等研究了 TiB2细粉添加量(加入质量分数分别为0、0.2%、0.4%、0.6%和0.8%)对反应烧结Si3N4-SiC耐火材料致密性、抗折强度、物相组成和显微结构的影响,并分析了致密化机制.结果表明:1)添加适量TiB2有助于提高试样体积密度和高温抗折强度(1 200 ℃),增加≤1 μm小孔比例;2)随着TiB2添加量的增加,Si2N2O杂相含量减小,Si粉氮化率提高,Si3N4开始为晶须状,后演变为发育良好的长棒状,最后异常长大;3)致密化机制为:添加少量TiB2可增加Si0气相分压,促进Si3N4晶须遵循气固机制生长;当TiB2添加量为0.6%(w)时,Si3N4在适量高温液相作用下发育为长棒状,形成三维交叉网络结构,继续增加TiB2添加量至0.8%(w),试样中液相再次增多,棒状Si3N4异常长大;4)当TiB2添加量为0.6%(w)时,试样综合性能最佳,其体积密度为2.75 g·cm3,显气孔率为11.6%,常温抗折强度为40.2 MPa,1 200 ℃高温抗折强度为47.4 MPa.

Abstract

To improve the performance,reaction sintered Si3N4-SiC refractories were prepared by reaction sintering at 1 400 ℃ for 2 h using SiC(particles and fines)and Si powder as the raw materials,TiB2 fine powder as the additive.The effects of the TiB2 fine powder addition(0,0.2%,0.4%,0.6%,and 0.8%,by mass)on the bulk density,modulus of rupture,phase composition,and microstructure of the reaction sin-tered Si3N4-SiC refractories were studied using MIP,XRD,and SEM,and the densification mechanism was analyzed.The results show that:(1)adding an appropriate amount of TiB2 helps to improve the bulk densi-ty and hot modulus of rupture at 1 200 ℃,increasing the proportion of small pores(≤ 1 μm);(2)with the increasing TiB2 addition,the content of Si2N2O impurity phase decreases,the nitridation rate of silicon pow-der improves;Si3N4 exists as a whisker structure at the beginning,then evolves into well-developed long rods,and finally grows abnormally;(3)the densification mechanism is as follows:a small amount of TiB2 can increase the partial pressure of SiO gasous phase and promote the growth of Si3N4 whiskers,which fol-low the gas-solid growth mechanism;when increasing the TiB2 addition to 0.6%,Si3N4 develops into long-rod shapes under moderate high-temperature liquid phase,forming a three-dimensional network structure;when continuing to increase the TiB2 addition to 0.8%,the liquid phase in the samples increases again,and the rod-shaped Si3N4 grows abnormally;(4)when the TiB2 addition is 0.6%,the comprehensive perform-ance of samples is the best,with the bulk density of 2.75 g·cm-3,apparent porosity of 11.6%,cold mod-ulus of rupture of 40.2 MPa,and hot modulus of rupture at 1 200 ℃ of 47.4 MPa.

关键词

TiB2/Si3N4-SiC/致密化/气固生长机制

Key words

TiB2/Si3N4-SiC/densification/gas-solid growth mechanism

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出版年

2024
耐火材料
中钢集团洛阳耐火材料研究院有限公司

耐火材料

北大核心
影响因子:0.808
ISSN:1001-1935
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