耐火材料2024,Vol.58Issue(6) :491-495.DOI:10.3969/j.issn.1001-1935.2024.06.006

铁尾矿制备闭孔轻质陶粒及其性能研究

Preparation of lightweight closed-cell ceramsites from iron tailings and their performance

季枫 尹洪峰 胡越 刘宇驰 李大伟 袁蝴蝶
耐火材料2024,Vol.58Issue(6) :491-495.DOI:10.3969/j.issn.1001-1935.2024.06.006

铁尾矿制备闭孔轻质陶粒及其性能研究

Preparation of lightweight closed-cell ceramsites from iron tailings and their performance

季枫 1尹洪峰 1胡越 1刘宇驰 1李大伟 1袁蝴蝶1
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作者信息

  • 1. 西安建筑科技大学材料科学与工程学院 陕西西安 710055
  • 折叠

摘要

为了扩大铁尾矿作为二次资源的利用范围,以铁尾矿、石英、钾长石为原料,利用SiC发泡法制备了闭孔轻质陶粒.借助XRD、SEM以及FactSage软件等手段研究了烧成温度(1 120、1 130、1 140 ℃保温3 h)、陶粒粒径(≤2.5、5~2.5、10~5 mm)以及发泡剂SiC的加入量(质量分数分别为1.0%、1.5%、2.0%、2.5%、3.0%)对陶粒结构和性能的影响.结果表明:1)随着烧成温度和SiC发泡剂加入量的增加,陶粒的堆积密度和承载能力均呈下降趋势,陶粒内部具有细孔状、蜂窝状、中空状3种气孔结构;2)当烧成温度为1 130 ℃,铁尾矿、钾长石、石英和SiC加入量(w)分别为80.5%、10%、7%和2.5%,陶粒的粒径范围为10~5 mm时,可获得堆积密度为0.69 g·cm-3、承载能力为311.2 N的轻质陶粒.

Abstract

To expand the utilization of iron tailings as secondary resources,lightweight closed-cell ceram-sites were prepared using the SiC foaming method with iron tailings,quartz,and potassium feldspar as raw materials.The effects of the firing temperature(1 120,1 130 and 1 140 ℃ for 3 h),the ceramsite particle size(≤2.5,5-2.5 and 10-5 mm),and the addition of foaming agent SiC(1.0%,1.5%,2.0%,2.5%and 3.0%,by mass)on the structure and properties of the ceramsites were studied by XRD,SEM,FactSage software,etc.The results show that:(1)as the firing temperature and SiC addition increase,the bulk densi-ty and bearing capacity of the ceramsites decrease,and the ceramsites exhibit three pore structures:fine pore,honeycomb,and hollow;(2)with the firing temperature of 1 130 ℃,additions of 80.5 mass%iron tail-ings,10 mass%potassium feldspar,7 mass%quartz and 2.5 mass%SiC,as well as the ceramsite particle size of 10-5 mm,lightweight ceramsites can be obtained with a bulk density of 0.69 g·cm-3 and bearing capacity of 311.2 N.

关键词

铁尾矿/轻质陶粒/堆积密度/承载能力

Key words

iron tailings/lightweight ceramsites/bulk density/bearing capacity

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出版年

2024
耐火材料
中钢集团洛阳耐火材料研究院有限公司

耐火材料

北大核心
影响因子:0.808
ISSN:1001-1935
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