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烧结铬刚玉在陶瓷电熔炉中应用的可行性研究

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为了分析烧结铬刚玉材料是否符合陶瓷电熔炉对硼硅酸盐玻璃抗侵蚀性能的要求,采用旋转浸渍法对比研究了 1 200 ℃下模拟高放废液固化玻璃液对2种Cr2O3含量(Cr2O3的质量分数分别为47.3%和60.9%)的烧结铬刚玉材料的侵蚀行为,并分析了侵蚀试验后的2种烧结铬刚玉材料的显微结构和物相组成.结果表明:1)烧结铬刚玉抗模拟玻璃液侵蚀性优异,但烧结铬刚玉材料在玻璃液中的动态侵蚀过程为基质侵蚀-颗粒剥落的非连续蚀损.2)玻璃液在烧结铬刚玉中的渗透主要表现为沿材料气孔及(Cr,Al)2O3固溶体间磷酸盐相向内渗透;(Cr,Al)2O3固溶体中的Al2O3扩散进入玻璃液中,玻璃液中的MgO、FeO和Fe2O3等扩散进入(Cr,Al)2O3固溶体,形成贫Al2O3的复合尖晶石.3)含60.9%(w)Cr2O3的试样对硼硅酸盐的抗侵蚀性较含47.3%(w)Cr2O3试样的略差,原因是含60.9%(w)Cr2O3的试样中(Cr,Al)2O3固溶体固溶度低,磷酸盐结合剂以及(Cr,Al)2O3固溶体基质与Al2O3和Cr2O3颗粒的直接结合程度差,均对其抗侵蚀性产生了不利影响.4)烧结铬刚玉材料若提高基质与颗粒间的结合强度,形成类电熔材料结构特征,改善其在玻璃液中的不连续蚀损问题,提高烧结铬刚玉材料抗玻璃液侵蚀能力,则有望在陶瓷电熔炉上应用.
Application feasibility of sintered chrome-corundum in ceramic electric melting furnaces
To analyze whether sintered chrome-corundum materials meet the requirements of the corrosion resistance of ceramic electric melting furnaces against borosilicate glass,the corrosion behaviours of simu-lated high level radioactive liquid waste vitrified glass to two sintered chrome-corundum refractories with different Cr2O3 contents(47.3%and 60.9%,by mass)at 1 200 ℃ through the rotary impregnation method were compared and investigated.The microstructure and phase composition of the two chrome-corundum refractories after the corrosion tests were analyzed.The results indicate that:(1)the sintered chrome-corundum refractories exhibit excellent corrosion resistance against the simulated molten glass,while show-ing a discontinuous corrosion process of matrix corrosion-grain spalling;(2)molten glass mainly infiltrates through the pores and phosphate phases between(Cr,Al)2O3 solid solution in the sintered chrome-corun-dum refractories;whereas Al2O3 of(Cr,Al)2O3 solid solution diffuses into the molten glass,and MgO,FeO,Fe2O3,etc.diffuse from the molten glass into(Cr,Al)2O3 solid solution,forming Al2O3-poor composite spi-nel;(3)the sample with 60.9%Cr2O3 has slightly worse corrosion resistance than the one with 47.3%Cr2O3,because the poor solid solubility of(Cr,Al)2O3 solid solution,and the poor direct bonding of phos-phate binders and(Cr,Al)2O3 solid solution matrix with Al2O3 as well as Cr2O3 particles worsen the corro-sion resistance of the sample;(4)if the bonding strength between matrix and particles of sintered chrome-corundum refractories is enhanced,forming similar structures as fused materials,the problem of discontinu-ous corrosion in molten glass will be solved,the corrosion resistance against molten glass will be im-proved,and the refractories are potential to be applied in ceramic electric melting furnaces.

ceramic electric melting furnacessintered chrome-corundumsimulated high level radioactive liquid waste vitrified glasscorrosion resistance

付琪琪、赵庆彬、张利新、邓俊杰、何旭辉、陈留刚

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中钢洛耐科技股份有限公司 河南洛阳 471000

中钢集团洛阳耐火材料研究院有限公司 河南洛阳 471039

中国核电工程有限公司 北京 100840

核退役治理技术创新中心 北京 100840

郑州大学材料科学与工程学院 河南郑州 450001

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陶瓷电熔炉 烧结铬刚玉 模拟高放废液固化玻璃 抗侵蚀性

2024

耐火材料
中钢集团洛阳耐火材料研究院有限公司

耐火材料

北大核心
影响因子:0.808
ISSN:1001-1935
年,卷(期):2024.58(6)