南京航空航天大学学报2024,Vol.56Issue(3) :457-467.DOI:10.16356/j.1005-2615.2024.03.009

增材制造钛合金的微铣削加工试验

Experiment of Micro-milling of Additive Manufactured Titanium Alloy

陈仲伟 吴贤 赵孟 姜峰 朱来发
南京航空航天大学学报2024,Vol.56Issue(3) :457-467.DOI:10.16356/j.1005-2615.2024.03.009

增材制造钛合金的微铣削加工试验

Experiment of Micro-milling of Additive Manufactured Titanium Alloy

陈仲伟 1吴贤 1赵孟 2姜峰 3朱来发1
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作者信息

  • 1. 华侨大学机电及自动化学院,厦门 361021
  • 2. 飞而康快速制造科技有限责任公司,无锡 214000
  • 3. 华侨大学制造工程研究院,厦门 361021
  • 折叠

摘要

增材制造(Additive manufacturing,AM)技术制备的钛合金部件在航空航天领域具有广泛的用途,对增材制造钛合金精密零部件而言,铣削、抛光等后处理加工是必不可少的工序.本文选用聚晶金刚石(Polycrystalline diamond,PCD)微铣刀对锻造钛合金、激光选区熔化(Selective laser melting,SLM)技术制备的未经过热处理和经过热处理的钛合金进行微铣削试验,研究了3种不同制造工艺的钛合金材料的微铣削加工性能.结果表明:SLM-热处理钛合金的铣削力最大,这与其材料硬度最高有关.微铣削过程中,所有钛合金材料的逆铣侧顶端毛刺尺寸均要大于顺铣侧顶端毛刺尺寸.在不同制造工艺的钛合金材料中,SLM-钛合金生成的顶端毛刺宽度最小,这与其塑性最差有关.SLM-热处理钛合金获得的表面质量最好,这不仅与材料的硬度和塑性有关,同时还受到孔隙度的影响.

Abstract

Titanium alloy parts prepared by additive manufacturing(AM)technology have a wide range of applications in the aerospace field.For the precision parts of AM titanium alloy,post-processing such as milling and polishing are essential processes.The polycrystalline diamond(PCD)micro end mill is used to carry out micro-milling experiments on forged titanium alloy and titanium alloys prepared by selective laser melting(SLM)technology without heat treatment and after heat treatment.The micro-milling properties of titanium alloy materials prepared by three different manufacturing processes are studied.The results show that the milling force of SLM-heat-treated titanium alloy is the highest,which is related to the highest hardness of the material.In micro-milling,the size of top-burrs on the up-milling side is larger than that on the down-milling side for all materials.Among the titanium alloy materials,SLM-titanium alloy generated the smallest top-burr width,which is related to its poor plasticity.The surface quality of SLM-heat-treated titanium alloy is the best,which is not only related to the hardness and plasticity of the material,but also affected by the porosity of the material.

关键词

锻造钛合金/激光选区熔化-钛合金/激光选区熔化-热处理钛合金/微铣削加工性能/聚晶金刚石微铣刀

Key words

forged titanium alloy/selective laser melting(SLM)-titanium alloy/selective laser melting(SLM)-heat-treated titanium alloy/micro-milling properties/polycrystalline diamond(PCD)micro end mill

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基金项目

国家自然科学基金(51905182)

出版年

2024
南京航空航天大学学报
南京航空航天大学

南京航空航天大学学报

CSTPCD北大核心
影响因子:0.734
ISSN:1005-2615
参考文献量32
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