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鲜食玉米收获机果穗箱减损导流装置设计与试验

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针对鲜食玉米联合收获机作业过程中,玉米果穗从输送带上掉落直接砸到果穗箱底板或者果穗先撞击到果穗箱后方侧板再弹跳到底板,二次撞击造成果穗损伤严重的问题,设计了能使果穗减少损伤的果穗箱减损导流装置。该装置焊接在果穗箱体上,由倾斜底板和果穗箱后方侧板与底板连接部分组成。通过对鲜食玉米进行滚动摩擦试验,将果穗箱倾斜底板的倾角设计为 8°;通过对输送带上和离开输送带抛入到空中的玉米果穗进行运动学分析,将果穗箱后方侧板与底板连接部分设计为最速降线,并根据安装位置及尺寸计算出最速降线的参数。为了验证减损导流装置的作业性能,用不含减损导流装置的果穗箱和含有减损导流装置果穗箱的两台鲜食玉米收获机以6、8、10 km/h前进速度进行田间作业试验,结果表明:不同作业速度下,使用含有减损导流装置的果穗箱的底层玉米平均损伤率低于不含减损导流装置的果穗箱,该设计装置符合作业要求。
Design and Test of Diversion Device for Reducing the Loss of Fresh Corn Harvester Ear Box
In view of the problem that the harvested corn ears directly hit the bottom plate of the ear box from the convey-or belt during the operation of the fresh corn combine harvester,or the ear first hit the rear side plate of the ear box and then bounced to its bottom plate,the ear damage caused by the secondary impact is serious,this paper designed the ear box damage diversion device that can reduce the damage of the ear.The device was welded on the ear box,and was com-posed of the inclined bottom plate and the connecting part between the rear side plate of the ear box and the bottom plate.Through the rolling friction test on the fresh corn,the inclination of the inclined bottom plate of the ear box was designed as 8°.Through the kinematic analysis of the corn ears that were on the conveyor belt and thrown into the air from the conveyor belt,the connection part between the rear side plate and the bottom plate of the ear box was designed as the quickest descent line,and the parameter equation of the quickest descent line was calculated according to the installation position and size.In order to verify the operation performance of the designed impairment diversion device,two fresh corn harvesters carrying the ear box without impairment diversion device and the ear box with impairment diversion device were tested in the field at different forward operating speeds of 6 km/h,8 km/h and 10 km/h.The test results showed that the average damage rate of the bottom corn in the ear box with the designed impairment diversion device was lower than that in the ear box without impairment diversion device at different operating speeds,meeted the operation requirements.

fresh cornharvesterear boxloss reduction diversion device

张鑫、赵伟、聂美玲、李志博、刘兴博、兰海涛、常建国、杨金砖、叶彤

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黑龙江省农业机械工程科学研究院,哈尔滨 150081

鲜食玉米 收获机 果穗箱 减损导流装置

2025

农机化研究
黑龙江省农业机械工程科学研究院 黑龙江省农业机械学会

农机化研究

北大核心
影响因子:0.668
ISSN:1003-188X
年,卷(期):2025.47(3)