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马铃薯收获机多级输送装置机械损伤研究

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针对目前传统马铃薯收获机分离装置存在伤薯率高、筛分率低的问题,通过对马铃薯一级输送装置运动、薯土分离耦合机理和作业过程中马铃薯碰撞损伤的分析,确定了以一级输送装置输送带倾角、运行速度、振幅和振频为试验因素,以筛分效率和伤薯率为试验指标进行正交试验.对正交试验结果建立数学模型并进行参数的优化求解,确定当输送带倾角 24°、升运带运行速度 1.4 m/s、振幅 27 mm、振频 5.9 Hz为装置优化参数进行作业时,与传统作业方式相比薯土分离效率提高 5.859%,伤薯率降低 3.738%,能更好地满足实际马铃薯收获作业的要求.为解决马铃薯机器挖掘与人工捡拾工作效率不匹配的矛盾,设计了马铃薯升运装车液压系统,分析了二级输送装置驱动马达的压力和流量特性,结果表明:二级输送装置液压回路中安装液压单向限流阀,油路中流量与压力趋于稳定,有效地提高了系统稳定性,为大型马铃薯联合收获机的研制提供了理论基础.
Mechanical Damage of Multistage Conveying Device of Potato Harvester
In view of the problems of high rate of damaged tubers and low rate of soil separation and sieving in the tradi-tional potato harvester.Through the analysis of the movement of the first stage potato conveying device,the coupling mechanism of potato-soil separation and the impact damage of potato in the process of operation.The factors of the first-stage conveyor belt inclination,running speed,amplitude and vibration frequency were determined,and the screening ef-ficiency and the rate of damaged potato were taken as the test indexes.Based on the results of orthogonal test,the mathe-matical model was established and the parameters were optimized,it was determined that the efficiency of potato-soil sep-aration was increased by 5.859%compared with the traditional operation method when the belt inclination was 24°,the speed of lifting belt was 1.4 m/s,the amplitude was 27 mm and the vibration frequency was 5.9 Hz,the rate of potato injury decreased by 3.738%,which could better meet the requirements of actual potato harvest.In order to solve the contradiction between the efficiency of potato machine mining and that of manual picking,the hydraulic system of potato lifting and loading truck was designed.The results showed that the hydraulic one-way flow limiting valve installed in the hydraulic circuit of the two-stage conveying device maked the flow and pressure in the oil circuit tend to be stable and ef-fectively improved the system stability.It can provide a theoretical basis for the development of large-scale potato combine harvester.

potato harvesterconveying and separating devicehydraulic systempressureflow rate

李向东、尚书旗、陈明东、郎秀丹、姚文彬、李文乐

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青岛农业大学 机电工程学院,山东 青岛 266109

青岛农业大学 食品学院,山东 青岛 266109

马铃薯收获机 输送分离装置 液压系统 压力 流量

2025

农机化研究
黑龙江省农业机械工程科学研究院 黑龙江省农业机械学会

农机化研究

北大核心
影响因子:0.668
ISSN:1003-188X
年,卷(期):2025.47(3)