内燃机工程2024,Vol.45Issue(1) :1-9.DOI:10.13949/j.cnki.nrjgc.2024.01.001

发动机碗形塞结构对密封压力的影响研究

Effects of Engine Bowl Plug Structures on Sealing Pressures

王育梁 刘妮 丰佳铭 廖日东
内燃机工程2024,Vol.45Issue(1) :1-9.DOI:10.13949/j.cnki.nrjgc.2024.01.001

发动机碗形塞结构对密封压力的影响研究

Effects of Engine Bowl Plug Structures on Sealing Pressures

王育梁 1刘妮 2丰佳铭 1廖日东1
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作者信息

  • 1. 北京理工大学 机械与车辆学院,北京 100080
  • 2. 潍柴动力股份有限公司,潍坊 261001
  • 折叠

摘要

针对碗形塞密封泄漏问题,设计压装试验,与有限元计算相互验证;基于 ANSYS工具,在二维模型的基础上,通过仿真计算具体探明并详细分析了碗形塞锥面过盈密封的密封质量与碗形塞结构参数的关系.结果表明:密封面最大压力随碗形塞半径增大而减小,随厚度增大而增大;基于不同过盈量,碗形塞锥面过盈密封可分为上边缘线密封、面密封、下边缘密封3 种密封状态;对于 D75 碗形塞,锥度为 1∶20 时的最优过盈量区间为 0.10~0.14 mm;锥度越大,最优过盈量区间越大.在此基础上,将各规格碗形塞改为锥度 1∶10,优化了过盈区间及密封压力,并提出了一种可以增大密封压力和改善压力分布的弧面密封形式.

Abstract

In view of the sealing leakage problem of the bowl plug,the pressure fitting test was designed and verified with finite element calculation.The relationship between the sealing quality of the cone interference seal of the bowl plug and the structural parameters of the bowl plug was specifically explored and analyzed through the simulation calculation based on the ANSYS and the two-dimensional model,through the mutual verification of the press fitting test and the finite calculation.The results show that the maximum pressure on the sealing surface decreases with the increase of the radius of the bowl plug and increases with the increase of the thickness of the bowl plug.Based on different interference amounts,the interference sealing states can be divided into three stages,i.e.,upper edge line sealing,stable surface sealing and lower edge sealing.For the D75 bowl plug,the optimal interference amount range is 0.10~0.14 mm when the taper is 1∶20.The larger the taper,the larger the optimal interference amount range.Based on this,various specifications of bowl plugs were changed to a taper of 1∶10,and the interference amount range and sealing pressure were optimized.Besides,a curved surface sealing form was proposed that can increase sealing pressures and improve pressure distributions.

关键词

碗形塞/过盈配合/密封压力/过盈量/锥度/数值模拟

Key words

bowl plug/interference fit/sealing pressure/interference amount/taper/numerical simulation

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基金项目

潍柴动力股份有限公司科研项目(WCDL-GH-2021-0144)

出版年

2024
内燃机工程
中国内燃机学会

内燃机工程

CSTPCD北大核心
影响因子:0.601
ISSN:1000-0925
浏览量6
参考文献量11
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