能源科技2024,Vol.22Issue(3) :27-31.

一种胶带输送机转载点溜槽防撞击结构的研究与应用

Research and Application of an Anti-collision Structure for Transfer Point Chute of Belt Conveyor

谢家勇 李萍 张润博
能源科技2024,Vol.22Issue(3) :27-31.

一种胶带输送机转载点溜槽防撞击结构的研究与应用

Research and Application of an Anti-collision Structure for Transfer Point Chute of Belt Conveyor

谢家勇 1李萍 1张润博1
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作者信息

  • 1. 国家能源集团宁夏煤业有限责任公司洗选中心,宁夏 银川 750011
  • 折叠

摘要

在煤矿及选煤厂的运煤系统中,溜槽是车间输送、储存、转运、筛分、破碎设备之间的主要输送连接部件,这些部件在运煤系统运行时不断受到原煤煤流的冲刷、碰撞,极易造成壁板材料磨损、腐蚀、泄漏等,并且由于溜槽磨损、腐蚀后容易引发煤流在落煤管中的粘堵,严重影响运煤系统正常运行,污染运煤系统环境.同时,增加溜槽检修工作量及生产成本,影响企业安全生产.提出了一种防撞击溜槽结构设计方案,避免煤流直接冲击溜槽和刮板机箱体;根据ANSYS仿真软件1∶1模拟现场实际处理量进行模拟入料效果,其原理是侧向缓冲接煤,螺旋滑行降落,无死角、无积煤,充分利用运动煤块的动能和势能转化,自冲刷滑道,不挂煤,保持一定运动速度落煤.

Abstract

In the coal transportation systems of coal mines and coal preparation plants,chutes are the main connecting components for conveying,storing,transferring,screening,and crushing equipment.These compo-nents are continuously subjected to the scouring and impact of raw coal flow during operation,which can eas-ily lead to wear,corrosion,and leakage of wall board materials.Moreover,the wear and corrosion of chutes can cause coal flow blockages in the downspouts,severely affecting the normal operation of the coal transpor-tation system and polluting the environment of the transportation system.At the same time,it may increase the workload and production cost arising from the chute maintenance,which affects the work safety of enter-prises.An anti-collision chute structure design scheme is proposed to prevent the coal flow from directly im-pacting the chute and the scraper conveyor box.Using the ANSYS simulation software,a 1:1 simulation of the actual handling capacity on-site was performed to simulate the feeding effect.The principle involves later-al buffering to receive the coal,spiraling down without dead angles,and avoiding coal accumulation.It fully utilizes the kinetic and potential energy conversion of moving coal blocks for self-scouring chutes,preventing coal from sticking and maintaining a certain speed for the falling coal.

关键词

溜槽/煤流/防撞击/积煤

Key words

Chute/coal flow/anti-collision/coal accumulation

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出版年

2024
能源科技

能源科技

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