首页|CAP1400核主泵叶轮动应力计算及疲劳寿命预测

CAP1400核主泵叶轮动应力计算及疲劳寿命预测

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为实现核主泵叶轮疲劳寿命预测,考虑叶轮高温高压的恶劣运行工况建立流-热-固耦合计算模型,应用ANSYS CFX软件对核主泵叶轮内部流动的压力载荷和温度载荷进行非定常数值计算,在ANSYS Workbench中实现载荷向结构的传递,并对叶轮动力响应疲劳载荷开展研究。利用雨流计数法对叶片危险部位的载荷数据进行统计分析,进一步结合Palmgren-Miner理论对核主泵叶轮的最小疲劳寿命周期进行预测。研究结果表明:叶轮在旋转过程中承受周期性交变应力的作用;叶轮叶片进、出口边与前、后盖板交接处容易发生内部应力集中,最大应力出现在叶片出口边与前盖板交接处,为142。57 MPa;叶片各危险部位承受应力波峰和波谷的时间基本一致;叶轮产生的疲劳为应力疲劳,疲劳破坏首先发生在叶片进口边与后盖板交接处;计算得到叶轮的疲劳寿命为277。94 a。研究结果可为叶轮的动态强度优化和疲劳设计提供一定参考。
Dynamic stress calculation and fatigue life prediction of CAP1400 reactor coolant pump impeller
To achieve fatigue life prediction of reactor coolant pump impeller,a calculation model based on fluid-thermal-structure interaction was established considering the harsh operating conditions of high temperature and high pressure of the impeller.The pressure load and temperature load of the in-ternal flow field of the reactor coolant pump at different times were numerically simulated using ANSYS CFX software.The transfer of pressure load and temperature load to the structure was realized in AN-SYS Workbench,and then the research on the dynamic response fatigue load of the impeller was car-ried out.Statistical analysis was conducted on the load data of dangerous parts of the impeller using the rain-flow counting method,and further combining with Palmgren-Miner theory,the minimum fatigue life cycle of the impeller of the reactor coolant pump was predicted.The results show that the impeller is subjected to periodic alternating stress during rotation.There are four stress concentration areas on the impeller,which are the interfaces between the inlet and outlet edges of the blade and the shroud and hub.The maximum stress occurs at the interface of the blade outlet and the shroud,with a maxi-mum value of 142.57 MPa.The occurrence time of stress wave crest and wave trough of dangerous parts of blade is basically the same.The fatigue on the impeller is high cycle fatigue,and the fatigue failure first occurs at the interface between the inlet edge of the blade and the hub.The calculated fatigue life of the impeller is 277.94 years.The research results can provide useful reference for the dynamic strength optimization and fatigue design of impellers.

reactor coolant pumpfluid-thermal-structure interactionimpellerdynamic stressfatigue life

汪家琼、王瑞芝、付强、朱荣生、徐伟、王耽耽

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江苏大学国家水泵及系统工程技术研究中心,江苏镇江 212013

核主泵 流-热-固耦合 叶轮 动应力 疲劳寿命

国家自然科学基金

U20A20292

2024

排灌机械工程学报
中国农业机械学会排灌机械分会,江苏大学流体机械工程技术研究中心

排灌机械工程学报

CSTPCD北大核心
影响因子:1.055
ISSN:1674-8530
年,卷(期):2024.42(3)
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