汽车工艺与材料2025,Issue(1) :10-16.DOI:10.19710/J.cnki.1003-8817.20240379

蜂窝夹层结构中粘结剂层的建模与仿真

Modeling and Simulation of the Adhesive Layer in Honeycomb Sandwich Structures

刘少鹏 翟黎明 李志强 梁福祥 饶聪 王鑫
汽车工艺与材料2025,Issue(1) :10-16.DOI:10.19710/J.cnki.1003-8817.20240379

蜂窝夹层结构中粘结剂层的建模与仿真

Modeling and Simulation of the Adhesive Layer in Honeycomb Sandwich Structures

刘少鹏 1翟黎明 2李志强 2梁福祥 2饶聪 2王鑫2
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作者信息

  • 1. 一汽解放动力总成事业部,无锡 214000;德国德累斯顿工业大学固体力学研究所,德累斯顿 01069
  • 2. 一汽解放动力总成事业部,无锡 214000
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摘要

为分析夹层结构制造过程中粘结剂层对表面质量的影响,以聚甲基丙烯酸甲脂(PMMA)为主要研究对象,在有限元分析软件ABAQUS中进行建模分析,通过加热和加压2个过程研究在夹层结构的热压制造过程中粘结剂对表面质量的影响,结果表明:当仅考虑加热过程时,由于粘结剂的粘弹性,随着温度的升高,PMMA变软,导致表面波纹度增大;当仅考虑加压过程时,粘弹性对表面波纹度几乎无影响;当热压耦合时,表面波纹度比单独考虑加热或加压的更大;粘结剂越软,表面波纹度越大.通过调整粘结剂的特性,可以有效控制夹层结构的表面质量,从而提高产品的整体质量.

Abstract

In order to analyze the influence of the adhesive layer on the surface quality during the manufacturing process of the sandwich structure,modeling and analysis are carried out in the finite element analysis software ABAQUS with PMMA as the main research object.During the hot-pressing manufacturing process of the sandwich structure,the influence of the adhesive on the surface quality is studied through the 2 processes of heating and pressurization.The results show that when only the heating process is considered,due to the viscoelasticity of the adhesive,PMMA will become softer as the temperature rises,which will lead to an increase in the surface waviness;when only the pressurization process is considered,the viscoelasticity has almost no effect on the surface waviness.When the hot-pressing is coupled,the surface waviness will be greater than that when only heating or pressurization is considered alone;the softer the adhesive,the greater the surface waviness.By adjusting the characteristics of the adhesive,the surface quality of the sandwich structure can be effectively controlled,thereby improving the overall quality of the product.

关键词

纸基蜂窝夹层结构/粘结剂/有限元分析/粘弹性/表面波纹度

Key words

Paper-based honeycomb sandwich structure/Adhesive/Finite element analysis/Viscoelasticity/Surface waviness

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出版年

2025
汽车工艺与材料
中国汽车工程学会 长春汽车材料研究所

汽车工艺与材料

影响因子:0.234
ISSN:1003-8817
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