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汽车盘式制动器尖叫声仿真研究

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针对某乘用车前制动器低频尖叫问题,建立了制动系统稳定性分析有限元模型及多工况矩阵,利用复模态分析方法对该制动系统稳定性进行了分析,结果表明,系统在1 830 Hz频率下出现不稳定模态,与实车制动尖叫试验结果吻合良好。采用组件贡献和模态贡献分析方法对不稳定模态进行了分析,结果显示,制动钳的一阶扭转模态和摩擦片的一阶弯曲模态贡献显著,并对制动钳和摩擦片进行了优化,仿真结果表明,制动钳结构加强后系统1 830 Hz不稳定模态趋于稳定,摩擦片材料及结构调整后,系统稳定性得到改善,但仍处于不稳定区间,噪声难以消除,与试验验证结果一致,主观评价结果为可接受。
Research on Simulation of Automotive Disc Brake Squeal
To address the issue of front brake low-frequency squeal of passenger car,a mathematical model and multi-condition matrix of stability analysis of braking system were established,and stability of the braking system was analyzed with complex mode simulation.The results show that the unstable mode appears in the system under 1 830 Hz,which is in good agreement with the vehicle brake squeal test results.Components and their modal contribution analysis method were used to analyze the unstable mode.The results show that the first torsional mode of the caliper and the first bending mode of the pad are the biggest contributors to the unstable mode.The brake caliper and pad were optimized.The results show that the 1 830 Hz unstable mode becomes stable after the caliper structure is strengthened,the system stability is improved after the pad material and structure adjustment,whereas it is still in the unstable interval,and the squeal is difficult to remove,which is consistent with the experimental results,and the subjective evaluation result is acceptable.

Disc brake systemBrake squealComplex modes simulationStability analysisContribution analysis

杨树凯、邓建交、侯杭生、刘涛、沈远航

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中国第一汽车股份有限公司研发总院,长春 130013

高端汽车集成与控制全国重点实验室,长春 130013

盘式制动器 制动尖叫 复模态分析 稳定性分析 贡献分析

国家高技术研究发展计划中国第一汽车股份有限公司科技创新项目

7150080050RAJ04

2024

汽车技术
中国汽车工程学会 长春汽车研究所

汽车技术

CSTPCD北大核心
影响因子:0.522
ISSN:1000-3703
年,卷(期):2024.(7)
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