Laser Positioning Robot Banknote Spool Unstacking System
This article focuses on the pain points of low efficiency,high danger,and easy damage to products in manual handling of banknote spools.A robot banknote spooling system based on laser positioning is designed.The system uses PLC as the main controller and a six axis robotic arm as the main actuator.It utilizes the principles of laser positioning and robot coordinate conversion to complete the positioning of the wire axis and the acquisition of robot coordinates.Design a dedicated spool gripping mechanism that combines support rods and suction cups to complete the task of dismantling spools.This system conducts strain and stress analysis on the support rod mechanism that is repeatedly used during the dismantling process,completes the strength verification of key parts,and designs collision prevention mechanisms based on the characteristics of the product that cannot be easily damaged.After operation verification in the factory of two years there is no product damage occur and the dismantling speed reaches to 400 boxes/h.This system solves the problems of low efficiency,high danger and products being prone to damage during traditional manual handling.