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退火炉氮气用量大的原因与对策

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退火炉开启旁冷系统后,炉内氧含量会上升至 1.0%~1.5%,而退火工艺要求炉仓内氧含量稳定在 0.2%以下,因此需要消耗大量氮气来降低氧含量.经过分析,对旁冷系统加装氮气进气管路,排气管路及相应阀门和传感器等.在旁冷系统开启前充入氮气,排出原有的空气,同时排除氮气流经途径上可能的泄漏.采取这些措施后,每台退火炉每年约降低氮气使用量9 763.2 m3,同时提高了产品质量.
Causes and countermeasures of high nitrogen usage in annealing furnaces
After the bypass cooling system is turned on in the annealing furnace,the oxy-gen content in the furnace chamber increases to about 1.0%-1.5%.The annealing process requires the oxygen content in the furnace chamber to be stable below 0.2%,so a large a-mount of nitrogen gas is needed to reduce the oxygen content.After analysis,the nitrogen in-let pipeline,exhaust pipeline,corresponding valves and sensors are added to the bypass cooling system.Before the bypass system is turned on,nitrogen is filled in to discharge the original air,and any possible leakage in the nitrogen flow path is eliminated.After taking these measures,the nitrogen usage of each furnace is reduced by about 9 763.2 N/m3,and the product quality is improved.

annealing furnacenitrogenbypass cooling systemoxygen contentretrofit

姚绪强

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山东南山铝业股份有限公司,山东 烟台 265700

烟台东海铝箔有限公司,山东 烟台 265700

退火炉 氮气 旁冷系统 氧含量 改造

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2021SFGC1001

2024

轻合金加工技术
中国有色金属加工工业协会轻金属分会

轻合金加工技术

影响因子:0.31
ISSN:1007-7235
年,卷(期):2024.52(5)