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铝合金轧环过程的温度模型研究

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铝合金锻件的轧环工艺在机械制造业中应用广泛.轧制温度作为关键工艺参数,对轧制压力、轴向变形等有控制性作用,它对环件最终的微观组织、力学性能等也有影响.但目前对轧环过程中温度变化的研究较少,缺少较为准确反映轧环过程中温度变化的模型,且由于轧制过程中的复杂热力耦合效应,传统方法难以准确预测温度变化.本文基于能量法建立了铝合金轧环过程的合理温度预测模型,简化了轧制区的热传导散热模型,可有效对轧制温度进行预测.利用MATLAB进行数据分析表明,二次函数形式和根式温度预测模型的多项式优化效果最佳.基于二次模型,进一步分析了不同进给方案对环件散热面积和温度的影响规律.研究结果表明,优化后的温度预测模型为轧环工艺参数优化和生产控制提供了技术支持.
Study on the temperature modeling of the ring rolling process for aluminum alloys
Ring rolling process for aluminum alloy forgings is widely used in the machine manufacturing industry.Rolling temperature as a key process parameter plays an important role in rolling pressure and axial deformation extension and also influences the final micro-structure and mechanical properties of the forgings.For the ring-rolling temperature change,the research is insufficient and more accurate models are in need.It is difficult to accurately predict the temperature change with the traditional method due to the complex thermal cou-pling effect in the ring rolling process.In this paper,a reasonable temperature prediction model for the ring rolling process of aluminum alloy forgings based on the energy method is established,which simplifies the heat conduction and heat dissipation model in the deforma-tion rolling zone and effectively predicts the rolling temperature.Data analysis with MATLAB shows the polynomial optimization of quadratic form and rooted temperature prediction model has the best effect.The quadratic model has been further used to analyze how different feed schemes influence the heat dissipation area and temperature of the rings.The results show that the optimized temperature prediction model provides important theoretical support and techni-cal guidance for the optimization of ring rolling process parameters and production control.

ring rollingtemperature prediction modelsenergy methodparameter optimi-zationMATLAB

赵子琪、吴运新、龙泽宇、张涛、葛世程、郝铁文

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中南大学 机电工程学院,湖南 长沙 410083

中南大学 极端服役性能精准制造全国重点实验室,湖南 长沙 410083

中南大学 轻合金研究院,湖南 长沙 410083

一重集团大连工程技术有限公司,辽宁 大连 116600

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轧环 温度预测模型 能量法 参数优化 MATLAB

2024

轻合金加工技术
中国有色金属加工工业协会轻金属分会

轻合金加工技术

影响因子:0.31
ISSN:1007-7235
年,卷(期):2024.52(11)