轻金属2024,Issue(6) :17-20.DOI:10.13662/j.cnki.qjs.2024.06.004

基于磁流体稳定性提升的电解槽母线改造研究

Research on busbar transformation of electrolytic cells based on improved magnetic fluid stability

孔晔 李建飞 王旋 刘雅锋 胡红武 王龙
轻金属2024,Issue(6) :17-20.DOI:10.13662/j.cnki.qjs.2024.06.004

基于磁流体稳定性提升的电解槽母线改造研究

Research on busbar transformation of electrolytic cells based on improved magnetic fluid stability

孔晔 1李建飞 2王旋 1刘雅锋 1胡红武 1王龙3
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作者信息

  • 1. 沈阳铝镁设计研究院有限公司,辽宁沈阳 110001
  • 2. 内蒙古霍煤鸿骏铝电有限责任公司,内蒙古通辽 029200
  • 3. 东北大学,辽宁沈阳 110819
  • 折叠

摘要

磁场是电解槽磁流体稳定性的决定性因素,本文对铝电解槽的磁流体稳定性进行研究,通过采用自均衡网络化母线技术降低电解槽垂直磁场,改造后的垂直磁场平均降低47.5%,且四个象限磁场强度分布均匀.通过瞬态磁流体模型及流动场稳定性分析验证,500 s左右后电解槽可自行恢复稳定状态,界面变形减小1.2 cm,证明采用自均衡网络化母线技术后的电解槽自平衡能力及抗波动能力均得到增强,从而节省直流电耗150 kWh/t-Al.

Abstract

Magnetic field is a decisive factor for the magnetic fluid stability of electrolytic cells.In this paper,the magnetic fluid stability of aluminum e-lectrolytic cells is studied.The vertical magnetic field of electrolytic cells is reduced by using self-balancing network busbar technology,which is cut down by 47.5%on average after transformation,and the magnetic field intensity distribution in four quadrants is uniform.The transient magnetic fluid model and the stability analysis of the flow field show that the electrolytic cell can be restored to a stable state after about 500 s,and the interface deforma-tion is reduced by 1.2 cm,which proves that the self-balancing ability and anti-fluctuation ability of the electrolytic cell are enhanced after the self-balancing network busbar technology is adopted,thus saving 150 kWh/t-Al of DC power consumption.

关键词

铝电解/数值模拟/磁流体力学/网络化自均衡母线技术

Key words

aluminum electrolysis/numerical simulation/magneto-hydro dynamics/self-balancing network busbar technology

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基金项目

国家自然科学基金青年基金(52304364)

出版年

2024
轻金属
沈阳铝镁设计研究院

轻金属

影响因子:0.358
ISSN:1002-1752
参考文献量3
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