全面腐蚀控制2024,Vol.38Issue(5) :135-138.DOI:10.13726/j.cnki.11-2706/tq.2024.05.135.04

长期停备用锅炉水冷壁失效原因分析

Analysis of the Failure Causes of the Water Wall of the Long-term Standby Boiler

于洋 刘青华
全面腐蚀控制2024,Vol.38Issue(5) :135-138.DOI:10.13726/j.cnki.11-2706/tq.2024.05.135.04

长期停备用锅炉水冷壁失效原因分析

Analysis of the Failure Causes of the Water Wall of the Long-term Standby Boiler

于洋 1刘青华1
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作者信息

  • 1. 华电电力科学研究院有限公司,山东济南 250003
  • 折叠

摘要

因利用小时数下降,某机组启停次数及停备用时间增加,在运行过程中水冷壁发生脆性爆管,通过金相组织、垢量分析、垢成分分析等试验方法,对水冷壁管进行取样分析.结果表明:机组长期停备用产生腐蚀,加之冷态启动期间水汽控制不良,造成水冷壁垢量偏大,;锅炉运行期间,炉水在垢层下浓缩产生酸性环境,水冷壁管内壁发生垢下腐蚀,造成金属材质脱碳产生CH4,高压CH4使水冷壁发生微裂纹,造成氢损伤,最终引起水冷壁失效爆管.

Abstract

Due to the decrease in the number of utilization hours,the number of start-stop times and the stop standby time of a unit increase,and brittle bursts occur on the water-cooled wall during operation,and the water-cooled wall pipe is sampled and analyzed by metallographic structure,scale quantity analysis,scale composition analysis and other test methods.The results show that the long-term shutdown of the unit produces corrosion,coupled with poor water vapor control during cold start-up,resulting in a large amount of water wall scale.During the operation of the boiler,the furnace water is concentrated under the scale layer to produce an acidic environment,the inner wall of the water-cooled wall pipe is corroded under the scale,resulting in the decarburization of metal materials to produce CH4,and the high-pressure CH4 causes microcracks in the water-cooled wall,causing hydrogen damage,and finally causing the water-cooled wall to fail and burst the pipe.

关键词

长期停备用/水冷壁/氢损伤/失效

Key words

stop standby/water-cooled walls/hydrogen damage/fail

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出版年

2024
全面腐蚀控制
中国工业防腐蚀技术协会

全面腐蚀控制

影响因子:0.278
ISSN:1008-7818
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