首页|不同层数电刷镀镀层耐蚀性能研究

不同层数电刷镀镀层耐蚀性能研究

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钢铁件等金属件锐边位置,难以通过喷涂涂料等方式进行防腐,易产生前期锈蚀,需经过机械倒角处理后进行喷漆防腐,工序复杂、效率低,我们采用电刷镀工艺在钢铁件锐边位置进行不同层数镀层制备,利用扫描电子显微镜、拉力试验机、交变盐雾试验箱表征了镀层表面形貌、镀层厚度、与基材的附着力和耐蚀性能.结果表明,电刷镀层数越多,耐蚀性能越好,且耐蚀性能优于机械倒角处理后喷漆防腐工艺;在刷镀后冲洗干净的情况下,增加电刷镀镀层不会降低漆膜与基材的结合力;在规定的试验条件下,两层镀层从性能、适用性、施工成本角度综合分析效果最优;因此,电刷镀表面处理与机械倒角相比,方法简单、用时少,防腐性能更优.
Study on Corrosion Resistance of Brush Plating Coating with Different Layers
The sharp edge position of metal parts such as steel parts is difficult to be anti-corrosion by spraying paint and other ways,easy to produce early rust,need to be painted after mechanical chamfering treatment,and the process is complex and low efficiency.We used the brush plating process to prepare different layers of coatings on the sharp edge of steel parts.The surface morphology,coating thickness,adhesion to substrate and corrosion resistance were characterized by scanning electron microscope,tensile testing machine and alternating salt spray test chamber respectively.The results showed that the more the number of brush coatings,the better the corrosion resistance,And the corrosion resistance was better than the mechanical chamfer treatment after the spray paint anticorrosion process.Increasing the brush plating layer thickness after rinsing would not reduce the adhesion between the paint film and the substrate.Under the experimental conditions of brush plating in this paper,the two layer coating process have the best effect from the performance,applicability and construction cost by comprehensive analysis.Therefore,Compared with mechanical chamfering,brush plating surface treatment is simple method,less time and better anti-corrosion performance.

brush platingplatingmechanical chamferinganti-corrosion

罗京、岳勇勇、闫然

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江苏徐工工程机械研究院有限公司,江苏 徐州 221000

电刷镀 镀层 机械倒角 防腐

2024

全面腐蚀控制
中国工业防腐蚀技术协会

全面腐蚀控制

影响因子:0.278
ISSN:1008-7818
年,卷(期):2024.38(12)