首页|塔式起重机片式标准节的焊接变形预测与反变形工装研究

塔式起重机片式标准节的焊接变形预测与反变形工装研究

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随着建筑技术的进步和建筑规模的扩大,塔式起重机的高度及吊装物品质量不断增加,要求片式标准节必须具有更高的强度和刚度才能保证起重机能安全地承载更重的负载.目前,塔式起重机片式标准节在焊接过程中尚存在较严重的焊接变形问题,严重影响了塔式起重机的装配工艺.为实现塔式起重机片式标准节在焊接过程中的支撑和焊后变形的检测及反变形修复,文中通过有限元分析完成了对片式标准节焊接的变形预测,并设计了一款基于反变形原理的塔式起重机片式标准节焊接工装,其功能包括塔式起重机片式标准节焊接件的夹紧固定、焊接过程所引起片式标准节变形的测量、基于变形数据进行反变形调节等.通过专用工装夹具及选型设计的变形量测量模块与支反力模块配合,从而在焊接过程中完成变形矫正,进而实现塔式起重机片式标准节的精准焊接.这一设计不仅提高了片式标准节的焊接质量,焊接效率也有明显的提高.
With the development of construction technology and the expansion of building scale,the height of tower crane and the quality of hoisted objects are increasing,so mast sections must have higher strength and stiffness to ensure the bearing safety of cranes.However,at present,the serious welding deformation of the mast section of tower crane during welding seriously affects the assembly technology of tower crane.To realize the support,post-welding deformation detection and anti-deformation repair of the mast section of the tower crane during welding,the welding deformation of the mast section of the tower crane was predicted through finite element analysis,and a welding fixture of mast sections of tower cranes based on the anti-deformation principle was designed,which is suitable for clamping and fixing the welding parts of mast sections of tower cranes,measuring the deformation of mast sections of tower cranes caused by welding,and adjusting the anti-deformation based on the deformation data.By combining the use of special fixture,deformation measurement module and bearing reaction module,the deformation correction was completed in the welding process,and then the accurate welding of mast sections of tower cranes was realized.This design can not only improve the welding quality of mast sections,but also significantly improve the welding efficiency.

tower cranemast sectiondeformation predictionanti-deformation welding toolingbearing reaction adjustment

李绍志、周业鹏、路来骁、靳义新、逯洪涛

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山东建筑大学机电工程学院 济南 250101

大汉科技股份有限公司 济南 250200

塔式起重机 片式标准节 变形预测 反变形焊接工装 支反力调节

2025

起重运输机械
北京起重运输机械设计研究院

起重运输机械

影响因子:0.214
ISSN:1001-0785
年,卷(期):2025.(1)