首页|索罗娜混纺针织织物染色工艺的应用

索罗娜混纺针织织物染色工艺的应用

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为了解决索罗娜混纺针织织物传统染色工艺耗水量大、工艺时间长、生产效率低的问题,改进了索罗娜混纺针织织物分散/活性染料染色工艺。新改进的工艺为:(1)135℃分散染料染色工序;(2)将温度降至98℃进行前处理工序,将温度降至95℃进行还原清洗工序,再进行3次55℃洗水与1次85℃酸中和工序,剩余的残液排出;(3)常温进水,60℃活性染料染色工序;(4)将活性染料染色剩余的残液排入食毛工序;(5)2次55℃洗水与1次60℃酸中和工序,1次85℃皂煮工序,55℃固色工序,最后进行55℃制软工序。新工艺缩短了传统分散/活性染料染色的工艺流程。结果表明,新改进分散/活性染料染色工艺制得的织物色牢度可以达到传统工艺的水平,同时降低能源消耗,减少生产成本。
Application of dyeing process of Sorona blended knitted fabrics
To solve the problems of large water consumption,long process time and low production efficiency in the traditional dyeing process of Sorona blended knitted fabrics,the dispersed/reactive dyes dyeing process of Sorona blended knitted fabrics was improved.The new improved process is as follows:(1)135℃dispersed dyes dyeing process;(2)reduce the temperature to 98℃for pre-treatment process,reduce the temperature to 95℃for reduction washing process,and then perform 3 times of 55℃washing and one 85℃acid neutralization process,the remaining residual liquid is discharged;(3)room temperature water inlet,60℃reactive dyes dyeing process;(4)discharge the residual liquid from dyeing with reactive dyes into the hair feeding process;(5)two 55℃washing and one 60℃acid neutralization process,one 85℃soap boiling process,55℃color fixing process,and finally 55℃softening process.The new process shortened the process flow of traditional dispersed/reactive dyes dyeing.The results show that the color fastness of fabrics with the new improved dispersed/reactive dyes dyeing process can reach the level of traditional processes,while reducing energy consumption and production cost.

Sorona fibercotton fiberknitted fabricsstage dyeing

丁泽杰、孙志强、罗明智、梁树文

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佛山市顺德金纺集团有限公司,广东佛山 528305

索罗娜纤维 棉纤维 针织面料 阶段染色

2024

染整技术
江苏苏豪传媒有限公司 江苏省纺织工程学会

染整技术

影响因子:0.28
ISSN:1005-9350
年,卷(期):2024.46(9)