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考虑机器速度的低碳柔性服装流水线平衡优化

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针对服装企业低碳生产的需求以及柔性生产实际,提出可调机器速度的低碳柔性服装流水线平衡优化问题。在机器速度可调的情况下,分析不同状态下主要生产设备的能耗参数,根据服装生产工艺流程、工作站数量受限和理性生产节拍等约束条件,以流水线总能耗极小化和平滑系数极小化为优化目标,设计NSGA-Ⅱ多目标非支配排序遗传算法。此算法旨在实现服装流水线的工序自动编排平衡优化,确保达到低能耗效果,并以一款男士短袖衬衫为实例进行测试。结果表明:相较于固定机器速度的流水线平衡方案,可调机器速度的流水线能耗降低9。91%~17。48%,提高了流水线编制效率和流水线的平衡稳定性,验证了模型和算法的可行性与有效性。这将为服装生产企业的节能减排及柔性生产提供重要指导。
Balance optimization of a low-carbon flexible garment assembly line considering adjustable machine speeds
To address low-carbon production demands and flexible manufacturing in apparel enterprises,a balance optimization problem is proposed for low-carbon flexible apparel assembly lines with adjustable machine speeds.Under ad-justable speeds,the energy consumption parameters of key production equipment in different states are analyzed.The opti-mization considers constraints such as the apparel production process flow,limited workstations,and rational production takt.A multi-objective non-dominated sorting genetic algorithm(NSGA-Ⅱ)is designed to minimize both the total energy consumption and the smoothness coefficient of the assembly line.The algorithm aims to achieve automatic process schedul-ing and balance optimization while ensuring low energy consumption.A case study of a men's short-sleeved shirt validates the approach.The results indicate that compared to assembly line balancing with fixed machine speeds,the energy con-sumption of the adjustable-speed assembly line is reduced by 9.91%to 17.48%,enhancing scheduling efficiency and bal-ance stability.This research demonstrates the feasibility and effectiveness of the proposed model and algorithm,providing valuable guidance for energy conservation,emission reduction,and flexible production in apparel manufacturing.

machine speedapparel assembly line balancelow-carbonflexibilityNSGA-Ⅱ algorithm

曹政瑜

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浙江理工大学服装学院,浙江 杭州 310018

机器速度 服装流水线平衡 低碳 柔性 NSGA-Ⅱ算法

2024

染整技术
江苏苏豪传媒有限公司 江苏省纺织工程学会

染整技术

影响因子:0.28
ISSN:1005-9350
年,卷(期):2024.46(12)