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不同蠕变条件下耐热钢焊接件的空洞损伤演化

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针对两种马氏体耐热钢焊接接头(F92/Co3W2和Co3W2/Co3W2)在105~250 MPa和873~948 K条件下开展蠕变拉伸测试,利用Larson-Miller参数法外推不同温度下焊接接头服役100000h寿命对应的蠕变断裂许用应力,研究其在不同蠕变条件下的空洞损伤规律。随着外加应力的降低,两种焊件的断裂位置、断裂模式及断裂机制均发生了转变,从位于母材的穿晶塑性断裂变为细晶热影响区的沿晶脆性断裂(即Ⅳ型断裂)。针对断口区域的空洞损伤变化规律的研究表明:(1)当断裂模式由塑性断裂转变为脆性断裂时,断口附近空洞会出现突变,塑性断口空洞"个头大数量少"而脆性断口空洞"个头小数量多";(2)在相同断裂模式下,随蠕变应力的减小,空洞按照"尺寸变大、数量密度增大及面积分数增大"的规律变化;(3)Ⅳ型断口处空洞存在合并链接现象,其方向与应力方向垂直。
The cavity damage evolution of heat-resistant steel weldment under different creep conditions
Creep testing was conducted on two types of welded joints made of martensitic heat-resistant steel(F92/Co3W2 and Co3W2/Co3W2)at temperatures ranging from 873 K to 948 K and stress levels ranging from 105 MPa to 250 MPa.The Larson-Miller parameter method was employed to extrapolate the allowable creep fracture stresses for a service life of 100 000 hours at various temperatures.Addi-tionally,the cavity damage mechanisms under different creep conditions were investigated.As the ap-plied stress decreases,the location,mode,and mechanism of fracture in both types of welds transition from transgranular plastic fracture in the base metal to intergranular brittle fracture in the fine grain heat-affected zone(termed type Ⅳ fracture).It was observed that cavities undergo a sudden change when the fracture mode shifts from plastic to brittle fracture.Specifically,cavities associated with plas-tic rupture exhibit larger size but smaller number density,while cavities associated with brittle rupture show smaller size but greater number density.When the fracture mode remains the same,the cavities exhibit an increase in size,quantity,and area fraction as the stress decreases.Notably,a coalescence phenomenon was observed for cavities near the type Ⅳ fracture site,with the coalescence direction being perpendicular to the tensile direction.

Heat-resistant steel weldmentType Ⅳ fractureCreep damageCavitiesLarson-Miller pa-rameter method

魏俊朋、陈科言、朱振宇、黄彦彦、熊建坤、杨建平、郭洋

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成都大学机械工程学院,成都 610106

东方汽轮机有限公司数字化与智能制造部,德阳 618000

东方汽轮机有限公司清洁高效透平动力装备全国重点实验室,德阳 618000

清华大学机械工程学院,北京 100845

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耐热钢焊件 Ⅳ型断裂 蠕变损伤 空洞 Larson-Miller参数法

国家自然科学基金四川省科技计划资助中国石油西南油气田作业分公司技术开发项目灾变力学与工程防灾四川省重点实验室2023年开放课题

522051822023NSFSC091620220303-16FMEDP202303

2024

四川大学学报(自然科学版)
四川大学

四川大学学报(自然科学版)

CSTPCD北大核心
影响因子:0.358
ISSN:0490-6756
年,卷(期):2024.61(1)
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