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刮板输送机中部槽耐磨性能优化与应用研究

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为有效提高刮板输送机中部槽的耐磨性能和使用寿命,对中部槽结构进行优化设计.基于非光滑耐磨理论,使用SolidWorks和ANSYS软件建立了刮板输送机中部槽的三维有限元模型,对中部槽在光滑状态/非光滑状态下的接触应力进行模拟研究.结果表明:在中部槽中板表面设置凹槽结构可以显著改善摩擦磨损现象,提高耐磨性能;凹槽最优参数为直径2 mm、深度5 mm、横向及纵向间距50 mm,最大接触应力值为353.631 MPa,下降幅度达到23.78%.将新结构中部槽应用于同忻煤矿8311工作面SGB620/80T刮板输送机,新结构中部槽结构及运行稳定,使用寿命提高1倍,对刮板输送机中部槽结构进行凹槽改进设计能有效地提高其耐磨性能,延长使用寿命,经济安全效益显著.
Optimization and Application Research on Wear Resistance Performance of Scraper Conveyor Middle Groove
To effectively improve the wear resistance performance and service life of the scraper conveyor middle groove,optimize design of the middle groove structure is conducted.Based on the theory of non smooth wear resistance,a 3D-finite element model of the scraper conveyor middle groove is established using SolidWorks and ANSYS software,and the contact stress of the middle groove in smooth/non smooth state is simulated and studied.The results show that setting the groove structure on the middle plate surface of the middle groove can significantly improve friction and wear phenomena,and enhance wear resistance;the optimal parameters for the groove are a diameter of 2 mm,a depth of 5 mm,and a transverse and longitudinal spacing of 50 mm.The maximum contact stress value is 353.631 MPa,and the decrease reaches 23.78%.The new structure of the middle groove is applied to the SGB620/80T scraper conveyor at the 8311 working face of Tongxin Coal Mine.The structure and operation of the new structure of the middle groove are stable,and the service life is doubled.The improved design of the groove in the middle groove structure of the scraper conveyor can effectively improve its wear resistance performance,extend its service life,and achieve significant economic and safety benefits.

scraper conveyormiddle groovewear resistancenon smooth wear resistance theoryfinite element method

陈勇

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晋能控股煤业集团同忻煤矿山西有限公司,山西 大同 037000

刮板输送机 中部槽 耐磨性 非光滑耐磨理论 有限元法

2024

山东煤炭科技
山东省煤炭学会

山东煤炭科技

影响因子:0.185
ISSN:1005-2801
年,卷(期):2024.42(4)
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