首页|硬质合金铣刀在铣削钛合金过程中的磨损实验研究

硬质合金铣刀在铣削钛合金过程中的磨损实验研究

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针对硬质合金刀具在铣削钛合金过程中容易失效而导致平均寿命低的问题,开发了 0.5μm WC颗粒和 12%Co配比的新型硬质合金材料刀具,与市场上 2 种主流刀具进行钛合金湿式铣削磨损对比实验.根据拍摄的刀具前后刀面磨损形貌,分析了3种刀具的失效形式及磨损机理.结果表明,在铣削前期新型刀具圆周后刀面呈现出均匀的磨损带,磨损以粘结磨损和磨粒磨损为主,在铣削后期出现裂纹、崩缺等不均匀磨损;整个磨损过程主要经历初期磨损、稳定磨损和急剧磨损 3 个阶段.与对比刀具相比,新型材料刀具平均寿命更高、抗崩性能更好、更利于钛合金的加工.
Experimental study on wear of cemented carbide milling cutter in the process of milling titanium alloy
Aiming at the problem that cemented carbide tools are easy to fail in the process of milling titanium alloy,resulting in low average life,a new carbide material tool with 0.5 μm WC particles and 12%Co ratio was developed through a new ratio,and the titanium alloy wet milling wear comparison experiment was carried out with two mainstream tools in the market.According to the wear morphology of the front and rear flanks of the tools,the failure forms and wear mechanisms of the three tools were analyzed.The results show that in the early stage of milling,the circumferential flank of the new tool showed a uniform wear band,and the wear was mainly bonding wear and abrasive wear,while in the later stage of milling,there were uneven wear such as cracks and chipping,and the whole wear process mainly experienced three stages:initial wear,stable wear and sharp wear.Compared with the other two tools,the new material tool has a higher average life,better collapse resistance,and is more conducive to the processing of titanium alloys.

carbide toolstitaniumtool wearaverage tool life

卞航涛、方从富、林海洋

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华侨大学 机电及自动化学院,福建 厦门 361021

厦门慧至拓数字制造技术研究院,福建 厦门 361000

硬质合金刀具 钛合金 刀具磨损 刀具平均寿命

2024

农业装备与车辆工程
山东省农业机械科学研究所 山东农机学会

农业装备与车辆工程

影响因子:0.279
ISSN:1673-3142
年,卷(期):2024.62(3)
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