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混流式水轮机流动特性及寿命分析

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混流式水轮机流动为一个不稳定的瞬态过程,启动和停机时的水力冲击压力脉动均会对水轮机的部件产生不利影响.为了获取水轮机内部流场及关键部位材料流场变化及压力载荷信息,以滩坑水电站水轮机为例,利用Creo 3D建模软件完成对整个水轮机全流道1∶1的三维数值仿真模拟,采用 Meshing构建水轮机的流体网格模型,采用Fluent进行准确计算,对不同转速下混流式水轮机进行流场分析及寿命评估.结果表明,由于水轮机的旋转作用,其接近尾水管区域负压尤为明显,随着转速的增加,其负压更加明显.随着水轮机转速的增加,尾水管边缘区域流体流速更大,且尾水管出口区域流速分布不均,更容易产生较大的阻力;转轮下方空化情况逐步剧烈,这是由于转轮后方负压区逐渐增加所致,空化区域均分布于叶片背面靠近转轴部分,水轮机叶片正面和背面压力有明显减小趋势,转轮叶片背面负压范围接近20%,因此会发生汽蚀破坏;同时转轮所受应力也在增加,应力主要集中在叶片尖端,最大应力的增加使得转轮寿命减小,更容易产生裂纹,研究结果可为实际运行提供参考依据.
Flow Characteristics and Life Analysis of Francis Turbine
The flow of Francis turbine is an unstable transient process,and the hydraulic impulse pressure pulsation during startup and shutdown will have adverse effects on the turbine components.In order to obtain the internal flow field of the turbine and the material flow field changes and pressure load information of the key parts,Tankeng Hydropower Station was taken as research object.The Creo 3D modeling software was used to build three-dimensional numerical sim-ulation model of the whole flow channel of the turbine.The Meshing was adopted to build the fluid grid model of hydrau-lic turbine.Fluent was used to carry out the flow field analysis and life evaluation of Francis turbine at different speed.The results show that the negative pressure is particularly obvious in the area close to the draft tube area due to the rota-ting effect of the turbine.With the increase of rotational rate,the negative pressure becomes more obviously.With the increase of turbine speed,the flow velocity at the edge of the draft tube pipe is higher,and the flow velocity at the outlet of the draft tube is unevenly distributed,which is more likely to produce greater resistance.The cavitation under the run-ner is gradually intense,which is caused by the gradual increase of negative pressure area behind the runner.The cavitati-on area is evenly distributed on the back of the blade near the rotor shaft,and the pressure on the pressure surface and suction surface decreases gradually.The negative pressure range of the back of the runner blade is close to 20%,resulting in cavitation damage.The stress on the runner is increasing,the stress is mainly concentrated in the tip of the blade,the increase of the maximum stress reduces the life of the runner and more likely to produce cracks.The research results can provide reference for the actual operation.

Francis turbinebladepressurecavitation characteristicsnumerical simulationlife evaluation

陈荣洲、吴锋、陈宣有、张鑫鑫、顾家鑫、王鹏飞、赵文胜

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浙江浙能北海水力发电有限公司,浙江 丽水 323000

武汉大学动力与机械学院,湖北 武汉 430072

混流式水轮机 叶片 压力 空化特性 数值模拟 寿命评估

国家自然科学基金项目中央高校基本科研业务费专项资金资助项目

522790892042023kf0201

2024

水电能源科学
中国水力发电工程学会 华中科技大学 武汉国测三联水电设备有限公司

水电能源科学

CSTPCD北大核心
影响因子:0.525
ISSN:1000-7709
年,卷(期):2024.42(9)
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