首页|高速铁路节段预制全胶接拼装混凝土连续梁高性能建造技术

高速铁路节段预制全胶接拼装混凝土连续梁高性能建造技术

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借鉴钢桥节段预制拼装施工工艺,对所有混凝土节段进行唯一编号,按毫米级精度匹配预制和切线拼装.节段间的临时预应力按体外预应力设计.构建包含节段梁、节段临时预应力、架桥机主梁、吊杆的结构系统计算模型,计入节段移动荷载引起的架桥机主梁和吊杆变形及吊钩受力转换到吊杆受力的冲击效应,对每条胶接缝进行拼装施工全过程的全截面应力分析,通过精细化计算控制胶接缝在拼装过程中的拉应力.控制架桥机吊杆拉力,节段4根吊杆同步张拉,防止节段之间错动.节段逐节拼装,后续节段对已拼节段临时预应力产生压缩变形损失.临时预应力失控和胶接缝在后续节段拼装受拉,是胶接缝开裂的主要原因.胶接缝耐久性设计主要体现在多道防水设计和精细化施工,在胶接缝位置注水,检测胶接缝密封性能.采用人工和自动监测相结合的施工监控系统,实现高精度线形,防治胶接缝裂纹.建立了节段预制全胶结拼装连续梁高性能建造的框架体系.
High-performance Construction Technology of Segmental Precast Full-glue-assembly Concrete Continuous Grider of High Speed Railway
Based on the construction technology of prefabricated assembly of steel bridge segments,all concrete segments are uniquely numbered,and prefabricated and tangent assembly are matched with millimeter-level accuracy.The temporary prestress between segments is designed as external prestress.The calculation model of the structural system including the segmental beam,the temporary prestress of the segment,the main grider of the bridge erecting machine and the suspender is constructed.The deformation of the main grider and the suspender of the bridge erecting machine caused by the moving load of the segment and the impact effect of the stress conversion of the hook to the stress of the suspender are taken into account.The whole section stress analysis of each glue joint in the whole process of assembly construction is carried out,and the tensile stress of the glue joint in the assembly process is controlled by fine calculation.The tension of the suspender of the bridge erecting machine is controlled,and the four suspenders of the segment are tensioned synchronously to prevent the dislocation between the segments.The segments are assembled section by section,and the subsequent segments produce compression deformation loss to the temporary prestress of the assembled segments.The main reasons for the cracking of the adhesive joints are the loss of control of the temporary prestress and the tension of the adhesive joints in the subsequent segment assembly.The durability design of adhesive joints is mainly reflected in multi-channel waterproof design and refined construction.Water is injected at the position of adhesive joints to detect the sealing performance of adhesive joints.A construction monitoring system combining manual and automatic monitoring is adopted to achieve high-precision alignment and prevent cracks in adhesive joints.The frame system of high performance construction of segmental precast fully cemented continuous beam is established.

bridgesprestressedconcretesegmental griderassemblingglue jointprestress

左连芹、李俊、张博伦、孙洪斌、渠述锋、丛炳刚、王兆刚、陈钰、段愉

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中国铁路济南局集团有限公司郑济铁路工程建设指挥部,山东 济南 250010

西南交通大学土木工程学院,四川 成都 610031

桥梁智能与绿色建造全国重点实验室,四川 成都 611756

山东铁路投资控股集团有限公司,山东 济南 250102

济青高速铁路有限公司,山东 济南 250102

山东省路桥集团有限公司,山东 济南 250014

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桥梁工程 预应力 混凝土 节段梁 拼装 胶接缝 预应力

2024

施工技术(中英文)
亚太建设科技信息研究院 中国建筑设计研究院 中国建筑工程总公司 中国土木工程学会

施工技术(中英文)

影响因子:1.244
ISSN:2097-0897
年,卷(期):2024.53(22)