首页|基于灰度运算的粉末冶金齿轮缺陷检测技术研究

基于灰度运算的粉末冶金齿轮缺陷检测技术研究

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研究设计了一种基于灰度运算的粉末冶金齿轮缺陷检测方法.该方法通过图像采集设备获取粉末冶金齿轮的灰度图像,并经过灰度化处理、中值滤波降噪、阈值分割、形态学分析等步骤提取缺陷区域特征,然后采用颗粒检测方法,结合面积大小和灰度减法运算,对断齿、划痕和污渍等缺陷进行判断,最后使用VGG16网络模型对齿轮缺陷进行自动检测.结果表明,研究方法的验证集和测试集准确率分别为98.24%和98.35%,对齿轮缺陷的检测精度为98.96%,说明研究方法能够实现对粉末冶金齿轮缺陷的高精度检测和评估,提高了生产过程的质量控制和效率.
Research on Defect Detection Technology for Powder Metallurgy Gears Based on Grayscale Operation
A powder metallurgy gear defect detection method based on grayscale operation was studied and designed.This method obtains grayscale images of powder metallurgy gears through image acquisition equipment,and extracts defect area features through grayscale processing,median filtering noise reduction,threshold segmentation,morphological analysis and other steps.Then,particle detection method is used,combined with area size and grayscale subtraction operation,to judge defects such as broken teeth,scratches,and stains.Finally,the VGG16 network model is used for automatic detection of gear defects.The results showed that the accuracy of the validation and testing sets of the research method was 98.24%and 98.35%,respectively,and the detection accuracy of gear defects was 98.96%.This indicates that the research method can achieve high-precision detection and evaluation of powder metallurgy gear defects,and improve the quality control and efficiency of the production process.

grayscale operationpowder metallurgy gearsdefect detectionimage processing technologynetwork model

郭宇

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山西电子科技学院,山西 临汾 041000

灰度运算 粉末冶金齿轮 缺陷检测 图像处理技术 网络模型

2024

山西冶金
山西省金属学会 山西省有色金属学会

山西冶金

影响因子:0.139
ISSN:1672-1152
年,卷(期):2024.47(4)
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