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造纸设备用辊芯锻件调质开裂的失效分析

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42CrMo大型辊芯锻件调质后因环形裂纹而报废,对裂纹源部位进行化学成分、低倍和高倍组织分析,并对断口的夹杂物进行定量分析.结果表明,裂纹源处发现多处毫米级的细小析出物聚集区,聚集区含有较高含量的Cr、Mn和Mo等元素.这些聚集性的析出物会破坏材料的连续性,且在热处理过程中产生明显的局部应力集中,进而导致初始裂纹的产生.通过增加VD高真空时间、改善浇注过程氩气保护装置、增大冒口占比以及调整热处理淬火水冷制度,可以有效控制辊芯调质开裂风险.
Failure Analysis of Q+T Cracking of Roll Core Forging for Paper Making Equipment
A 42CrMo large roller core forging was scrapped due to the discovery of circular cracks after quenching and tempering.Perform chemical composition,low magnification,and high magnification micro structure analysis on the crack source area,and quantitatively analyze the inclusions on the fracture surface using SEM and EDS.The results showed that multiple millimeter sized small precipitate aggregation areas were found at the crack source,which contained high contents of elements such as Cr,Mn,and Mo.These aggregated precipitates can disrupt the continuity of the material and generate significant local stress concentration during heat treatment,leading to the formation of initial cracks.By increasing the VD high vacuum time,improving the argon protection device during the pouring process,and increasing the proportion of risers,adjusting the heat treatment quenching water cooling system can control the risk of cracking in t he roller core during quenching and tempering.

papermaking equipmentroll core forgingsquenching and tempering cracking

王素娟、程林、陈文全、温培建、江昆

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金雷科技股份公司,山东 济南 271104

造纸设备 辊芯锻件 调质开裂

2024

山西冶金
山西省金属学会 山西省有色金属学会

山西冶金

影响因子:0.139
ISSN:1672-1152
年,卷(期):2024.47(10)