陕西煤炭2024,Vol.43Issue(11) :170-174.DOI:10.20120/j.cnki.issn.1671-749x.2024.1132

陕西某矿带式输送机控制系统设计

Design of belt conveyor control system for a mine in Shaanxi

朱乐
陕西煤炭2024,Vol.43Issue(11) :170-174.DOI:10.20120/j.cnki.issn.1671-749x.2024.1132

陕西某矿带式输送机控制系统设计

Design of belt conveyor control system for a mine in Shaanxi

朱乐1
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作者信息

  • 1. 陕西黄陵二号煤矿有限公司,陕西延安 727307
  • 折叠

摘要

为了控制带式输送机运输功率,使其与运煤量相匹配,根据陕西某矿井下生产工艺特点,对其带式输送机控制系统进行了设计.提出基于APSO-T-S模糊神经网络的自适应调速控制方法,以及将电流均值作为功率控制目标值结合PID控制算法进行多电机控制的方法,有效提高了输送机效率与节能效果.根据陕西某矿带式输送机特点,对带式输送机进行硬件及软件系统进行升级改造.PLC为硬件控制核心,实现带式输送机的集中控制和视频监控等功能.应用iFIX组态软件,实现数据采集和预警等功能.现场应用表明,系统能够提升矿井带式输送机智能水平.对改造前后7 d内的输送机总运输量与耗电量进行计算,验证了系统的节能效果显著,平均运输1 ×104 t煤的耗电量由25 520.0 kW·h降低至20 117.8 kW·h,可节约21.2%的电能.

Abstract

In order to control the conveyance power of belt conveyor and make it match with the amount of carried coal,the control system of belt conveyor is designed according to the characteristics of underground production process in a mine in Shaanxi province.The adaptive speed control method based on APSO-T-S fuzzy neural network is proposed,and the mean current is taken as the target value of power control combined with PID control algorithm for multi-motor control,which ef-fectively improves the efficiency and energy saving effect of conveyor.According to the characteristics of belt conveyor in the mine,the hardware and software system of belt conveyor are upgraded.PLC as the hardware control core,the belt conveyor's centralized control and video surveillance and other functions are achieved.iFIX configuration software is applied to realize the functions of data collection and early warning.Field application shows that the system can improve the intelligent level of mine belt conveyor.The total transport volume and power consumption of the conveyor within 7 days before and after the transformation are calculated,and the energy-saving effect of the system is verified.The average power consumption of 1 × 104 t of coal is reduced from 25 520.0 kW·h to 20 117.8 kW·h,which can save 21.2%of electricity.

关键词

带式输送机/控制系统/模糊神经网络/多电机控制方法

Key words

belt conveyor/control system/fuzzy neural network/multi-motor control approach

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出版年

2024
陕西煤炭
陕西省煤炭工业协会 神华神东煤炭集团有限责任公司 陕西煤业化工集团有限责任公司

陕西煤炭

影响因子:0.204
ISSN:1671-749X
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