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大型贮箱箱底加工整体变形预测及补偿方法

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针对大型贮箱箱底加工过程中产生的整体变形对加工精度的影响,开展了大型贮箱箱底曲面加工整体变形的预测分析与加工误差补偿方法研究.基于薄壳理论和能量法,建立了大型贮箱箱底曲面加工整体变形解析模型,提出了分区域基准协调的变形补偿方法,探究了加工过程中曲面变形与区域运动的映射规律.建立了大型贮箱箱底曲面加工整体变形预测有限元模型,模拟了加工过程并根据变形预测结果确定加工误差补偿值.开展了加工切削实验,通过在机测量获得的数据,验证了建立模型的可靠性,表明该方法可准确预测贮箱箱底构件的整体变形量,基于预测结果补偿加工可有效提高加工精度及效率.
Prediction and Compensation Method for Machining Global Deformation of Large Storage Tank Bottom
In view of the influence of the machining global deformation on the machining accuracy during the machining process of large storage tank bottom,the machining global deformation of the curved surface of large storage box bottom is predicted and analyzed,and the compensation method for the corresponding machining error is investigated.Based on the thin shell theory and energy method,an analytical model for the machining global deformation of the curved surface of large storage box bottom is established,and a deformation compensation method based on area division and virtual reference point coordination is proposed.A finite element model is established to predict the machining global deformation of the curved surface of large storage box bottom.The machining process is simulated,and the machining error compensation value is determined according to the predicted deformation results.Machining tests are carried out,and the obtained on-machine data verify the reliability of the model.This indicates that the proposed method can accurately predict the global deformation of the storage box bottom components,and the compensation machining based on the predicted results can effectively improve the machining accuracy and efficiency.

machining global deformationmachining error compensationthin shell theoryarea divisionfinite element simulation

于剑驰、柴兴亮、郭国强、张永升、刘海波、王永青

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大连理工大学高性能精密制造全国重点实验室,辽宁 大连 116024

上海航天精密机械研究所,上海 201600

加工整体变形 加工误差补偿 薄壳理论 区域划分 有限元模拟

2024

上海航天(中英文)
上海航天技术研究院

上海航天(中英文)

CSTPCD
影响因子:0.166
ISSN:2096-8655
年,卷(期):2024.41(6)