上海金属2025,Vol.47Issue(1) :56-61.DOI:10.19947/j.issn.1001-7208.2023.10.05

新一代针阀体用二次硬化合金钢的强韧性研究

Study on Strength and Toughness of Secondary Hardening Alloy Steel for a New Generation of Needle-Valve Body

禹林业 孙鹏 钱进 赵雨薇 闵永安
上海金属2025,Vol.47Issue(1) :56-61.DOI:10.19947/j.issn.1001-7208.2023.10.05

新一代针阀体用二次硬化合金钢的强韧性研究

Study on Strength and Toughness of Secondary Hardening Alloy Steel for a New Generation of Needle-Valve Body

禹林业 1孙鹏 1钱进 1赵雨薇 2闵永安2
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作者信息

  • 1. 船舶与海洋工程特种装备和动力系统国家工程研究中心,上海 201108
  • 2. 上海大学材料科学与工程学院,上海 200444
  • 折叠

摘要

使用温度更高、喷射压力更大的柴油机燃油喷射系统对针阀体的力学性能、耐蚀性和可靠性要求更高.新一代针阀体可采用强度高、热稳定性好的二次硬化合金钢制作.分别采用感应熔炼+电渣重熔和电弧熔炼+电渣重熔两种冶炼工艺试制了两种化学成分不同的二次硬化5Cr-Mo-V钢,被编为A号和B号.检测了从1 020 ℃氮气淬火随后分别于200、400、500和600 ℃回火的A和B钢的硬度、冲击韧性和微观组织.结果表明:淬火和600 ℃回火后,A钢硬度为49.0 HRC,B钢硬度为48.5 HRC,根据洛氏硬度(HRC)换算得到钢的抗拉强度高达1 600~1 850 MPa,冲击吸收能量约为400 J,显微组织均为回火马氏体和碳化物;适当提高5Cr-Mo-V钢的Mo含量能抑制在二次硬化区左侧400℃回火时马氏体的分解,从而改善钢的抗回火性能.

Abstract

Diesel engine fuel injection system whose operating temperature and injection pressure both are higher needs to be provided with needle-valve body having even higher mechanical properties,corrosion resistance and reliability.The new generation of needle-valve body may be made of secondly hardening alloy steels that have high strength and good thermal stability.Two kinds of 5Cr-Mo-V secondary hardening steels with different chemical compositions were trial-produced by induction melting plus electroslag remelting(IM+ESR),and arc-furnace melting plus electroslag remelting(AFM+ESR),respectively,and were numbered A and B.The steels A and B were tested for hardness,impact toughness and microstructure after being quenched from 1 020 ℃ in gaseous nitrogen then tempered at 200,400,500 and 600 ℃.The results demonstrated that(a)after being quenched and tempered at 600 ℃,the hardness was 49.0 HRC for the steel A and 48.5 HRC for the steel B,the the tensile strength converted from the Rockwell hardness(HRC)was as high as 1 600 to 1 850 MPa,the impact absorption energy was about 400 J,and the microstructure consisted of tempered martensite and carbides for the steels A and B;and(b)an appropriate increase in molybdenum content in the 5Cr-Mo-V steel was enabled to suppress the decomposition of martensite during tempering at a left side temperature of the secondary hardening zone,that is,at 400 ℃,with the result that the tempering resistance of the steel was improved.

关键词

针阀体/燃油喷射系统/二次硬化/合金钢/强韧性

Key words

needle-valve body/fuel injection system/secondary hardening/alloy steel/strength and toughness

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出版年

2025
上海金属
上海市金属学会

上海金属

影响因子:0.473
ISSN:1001-7208
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