上海交通大学学报2024,Vol.58Issue(3) :324-332.DOI:10.16183/j.cnki.jsjtu.2022.357

柴油机活塞缸套摩擦副润滑和多柔体动力学耦合特性

Coupling Characteristics of Lubrication and Flexible Multibody Dynamics of Piston-Liner Pairs in Diesel Engines

翟旭茂 田新伟 张传斌 李玉娟 刘硕 崔毅
上海交通大学学报2024,Vol.58Issue(3) :324-332.DOI:10.16183/j.cnki.jsjtu.2022.357

柴油机活塞缸套摩擦副润滑和多柔体动力学耦合特性

Coupling Characteristics of Lubrication and Flexible Multibody Dynamics of Piston-Liner Pairs in Diesel Engines

翟旭茂 1田新伟 1张传斌 2李玉娟 1刘硕 2崔毅2
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作者信息

  • 1. 潍柴动力股份有限公司,山东潍坊 261061
  • 2. 上海交通大学动力机械与工程教育部重点实验室,上海 200240
  • 折叠

摘要

为研究四冲程车用柴油机活塞-缸套摩擦副的动力学及润滑特性,提出了一种新的活塞-缸套摩擦动力学耦合模型.模型中采用绝对节点坐标公式(ANCF)描述活塞-连杆-曲轴多柔体动力系统,采用平均雷诺方程和微凸体接触理论描述混合润滑模型,基于商用软件结合二次开发程序实现仿真计算.对活塞缸套摩擦副的润滑动力学计算分析表明,由于缸内压力和活塞敲击作用,缸套会产生最大值为23.6 μm的瞬时变形.与刚体模型相比,考虑部件的弹性变形不仅会使活塞横向位移增加40%,还会使得活塞润滑域出现油膜压力的局部集中.另外,柔体模型的循环平均功耗更小,与刚体模型相比相差17.7%.

Abstract

In this paper,a new piston-liner tribo-dynamic coupling model is proposed to study the dynamics and lubrication characteristics of the piston-liner friction pair of four-stroke vehicle diesel engines.In the model,the piston-rod-crankshaft flexible multibody dynamic system is described by absolute nodal coordinate formulation(ANCF),and the lubrication behavior is described by the averaged Reynolds equation and the Greenwood-Tripp asperity contact theory.The simulation is realized based on commercial software combined with self-developed codes.The results show that the liner has a maximum transient deformation of 23.6 μm due to cylinder pressure and piston knocking behavior.Compared with the rigid model,the proposed model considering the elastic deformation increases lateral displacement of piston by 40%with oil film pressure concentration in lubrication domain.In addition,the friction power loss of flexible model in one cycle is smaller and 17.7%lower than that of rigid model.

关键词

活塞-缸套摩擦副/润滑动力学/多柔体系统/有限元法/柴油机

Key words

piston-liner pairs/tribo-dynamics/flexible multibody system/finite element method/diesel en-gines

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基金项目

国家自然科学基金(52171315)

出版年

2024
上海交通大学学报
上海交通大学

上海交通大学学报

CSTPCDCSCD北大核心
影响因子:0.555
ISSN:1008-7095
参考文献量18
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