首页|汉麻纤维脱胶技术研究进展

汉麻纤维脱胶技术研究进展

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汉麻纤维是近年来备受关注的具有较高比刚度和强度的天然纤维,其韧皮纤维具有生物可降解性,且在汽车工业、结构复合材料、制浆和纺织等领域具有广阔的应用前景.文章对汉麻纤维的物理、化学、生物和综合脱胶工艺的优缺点,以及汉麻纤维脱胶工艺的最新研究进展进行了梳理和分析.研究认为:物理脱胶法适用于预处理及后处理;化学脱胶法需要与其他方法联合以减少环境污染及能源损耗,其是目前工业化脱胶最主要的手段;有机溶剂、电化学及微波法等新型脱胶方法尚处于探究阶段,很难应用于生产实践;生物脱胶法可有效降低能耗和环境污染,且对纤维的损伤小,具有广阔的发展前景.
Research progress on degumming technology of hemp fibers
Hemp,a type of natural lignocellulosic fiber,exhibits high tensile strength,specific modulus,favorable biodegradability,inherent antimicrobial properties,and dermatological comfort,rendering it a pivotal source of cellulose fibers in the realms of biocomposite materials,automotive engineering,and textile manufacturing.Nonetheless,prior to the transformation of hemp into high-value fiber,it necessitates meticulous degumming to segregate cellulose from non-cellulosic constituents.Degumming methodologies in China encompass predominantly chemical,physical,and biological approaches;yet,in view of considerations pertaining to cost-effectiveness,degumming efficiency,and environmental impact,a hybridized approach is commonly adopted.This amalgamated methodology is steered towards eco-friendliness,environmental conservation,and resource efficiency.Degumming constitutes the inaugural procedure in hemp fiber extraction,with its quality being pivotal for fiber isolation,thereby significantly influencing subsequent processing and product attributes,including fiber spinnability,yarn characteristics,final product quality,and serviceability.Early-stage degumming of hemp primarily relied on biological methods,encompassing pond retting,stack fermentation,and green stem desiccation.However,due to prolonged degumming durations,inconsistent outcomes,susceptibility to environmental and anthropogenic influences,and challenges associated with industrial scalability,biological degumming methods encountered limitations.Consequently,chemical,physical,and hybridized degumming methodologies emerged,substantially enhancing degumming control and efficiency.Chemical degumming,the most prevalent approach,offers outstanding degumming efficacy and rapid processing.Alkali treatment represents the predominant chemical degumming technique,while organic solvent degumming facilitates recycling advantages.Ongoing scientific and technological advancements have spurred the proliferation of diverse chemical degumming methods,including electrolysis-induced oxidizing plasma oxidation,electrochemical techniques,the Fenton process,and ionic liquid-based treatments.Chemical degumming markedly augments cellulose-non-cellulose segregation,exhibiting a bleaching effect on hemp fiber,thereby enhancing fiber aesthetics.However,due to associated environmental pollution concerns,extensive research endeavors have focused on pretreatment methodologies,acid-base concentrations,additive incorporation,and gum treatment sequences,fostering advancements in the cannabis industry.Physical degumming is also regarded as a viable method,comprising mechanical,flash detonation,ultrasonic,micro wave,and supercritical CO2 fluid techniques.These methods leverage external force or pressure application to induce fiber-gum separation by reducing interfacial forces.However,standalone physical degumming often proves inadequate and is typically employed as adjunctive pre-treatment or post-treatment in combination with other methodologies.Biological degumming encompasses microbial and enzymatic approaches.Microbial degumming necessitates meticulous strain selection to facilitate enzyme production for gum hydrolysis.However,stringent culture environment control is imperative to optimize microbial growth.Enzymatic degumming,an extension of microbial degumming,entails mixing enzyme solutions with hemp fibers to facilitate gum decomposition.This method allows for both single-enzyme and complex-enzyme degumming;however,stringent reaction condition control is essential to maximize enzymatic efficacy throughout the degumming process.To improve the degumming efficiency and ensure the quality of hemp fibers,a single degumming method obviously cannot meet the demand,so a combination of a variety of degumming methods is employed nowadays.It is necessary to continue to explore the impact of pretreatment,additives,etc,on the degumming efficiency and fiber quality.To reduce environmental pollution and energy consumption,the cultivation of strains and the extraction of enzyme solution in biological degumming still need to be further studied,and the combination of biological degumming and other degumming methods still needs to be paid attention to,which will be the key to the future development of hemp degumming.

hempdegumming processchemical degummingbiological degummingcombined degumminggreen degumming

王亚非、吴韶华、陈韶娟、丁洪亮、冯震、王亭忠

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青岛大学纺织服装学院,青岛 266071

威海汉泰汉麻纤维科技有限公司,山东威海 264200

汉麻纤维 脱胶工艺 化学脱胶 生物脱胶 联合脱胶 绿色脱胶

山东省自然科学基金项目

ZR2020QE087

2024

丝绸
浙江理工大学 中国丝绸协会 中国纺织信息中心

丝绸

CSTPCD北大核心
影响因子:0.567
ISSN:1001-7003
年,卷(期):2024.61(8)