首页|基于菠萝蛋白酶的羊毛生物酶法防毡缩整理

基于菠萝蛋白酶的羊毛生物酶法防毡缩整理

Bio-enzymatic anti-felting finishing of wool based on bromelain

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针对微生物蛋白酶在羊毛酶法防毡缩整理过程中易造成羊毛纤维损伤的问题,本文采用植物蛋白酶(菠萝蛋白酶)与预处理结合的工艺对羊毛织物进行防毡缩整理.结果表明,菠萝蛋白酶在预处理的基础上能够有效改善羊毛织物的防毡缩性能,整理后的织物毡缩率为5.29%,强力损失率为4.10%.通过扫描电镜、亚甲基蓝着色等表征方法综合判断,菠萝蛋白酶作用于羊毛鳞片层,进而实现在降低羊毛织物毡缩率的同时将强力损失率控制在一个较小的水平.
Wool is a kind of natural protein fiber with excellent characteristics such as fullness of hand and excellent warmth retention.Its products belong to high-grade textiles and are favored by consumers at home and abroad.However,due to the unique scale layer structure on the surface of wool fibers,products thereof are prone to felting during processing,washing and use,which seriously affects the wearability of the fabric.Therefore,the problem of shrink-proofing has always been one of the key research issues in the field of wool spinning.At present,most of the shrink-proof wool products on the market are obtained by chlorination.The chlorination method has low cost and good shrink-proof effect,but the process of this method will produce adsorbable organic halide(AOX),which brings serious environmental pollution problems.Protease anti-shrinkage treatment is an ecological anti-shrinkage processing technology that has been mainly studied at present.It has the advantages of mild and safe reaction conditions and easy degradation of waste liquid.However,most of the enzymatic shrink-proofing uses proteases from microorganisms and animals.These proteases enter the fiber through the gap of wool scales during the shrink-proof finishing process,and hydrolyze the CMC layer and the cortex layer at the same time,so that the internal cortex structure of the wool fiber is rapidly disintegrated,resulting in a significant reduction in fiber strength.The bromelain is a thiol protease derived from plants,and its effect on wool tends to be"hydrolysis mode".Its hydrolysis object is mainly keratin of wool scale layer,which will not lead to"rotten core"phenomenon.Therefore,it has little damage to the mechanical properties of wool.To solve the problem of heavy pollution of chlorination method and great damage of wool fibers caused by animal protease,the anti-felting finishing of wool fabrics was carried out by the combination of bromelain and pretreatment.The pretreatment used a self-made pretreatment agent A,which is a sulfinate.It can decompose hyposulfite with strong reducibility in hot alkali solution to destroy the disulfide bond of the fiber,so as to achieve the purpose of loosening the protein chain segment for subsequent bromelain treatment.In this study,the optimum treatment temperature and time of pretreatment agent A were first investigated,and then the effect of the mass fraction of pretreatment agent A on the anti-shrinkage effect of the fabric in the pretreatment-bromelain two-bath finishing was investigated.Finally,scanning electron microscopy(SEM),surface energy spectrum(EDS)and other test methods were used to analyze the action mode of pretreatment agent A and bromelain on wool fibers and the performance changed before and after fabric treatment.The results show that bromelain can effectively improve the anti-felting performance of wool fabrics on the basis of pretreatment.The finished fabric has a felting rate of 5.29%,which meets the Woolmark Company's machine-washable standard(felting rate<6%),and the strength loss rate is only 4.10%.In addition,it has good wettability and dyeing properties.A series of characterization test results prove that bromelain has a good degradation effect on wool scale layer,but it only has a weak hydrolysis effect on the fiber interior,so as to reduce the felting rate of wool fabrics and control the strength loss rate at a small level.In this study,the self-made pretreatment agent A and bromelain were combined to treat wool fabrics in two baths.The pretreatment agent A and bromelain complemented each other,and the anti-felting finishing with low strength loss rate was realized.The anti-shrinkage process of pretreatment-bromelain two-bath finishing has the advantages of ecological and environmental protection,simple process and good finishing effect.It provides a new way for the biological anti-shrinkage of wool fabrics and has the possibility of being put into actual production.

wool fabricspretreatmentbromelainanti-felting finishinglow strength loss

姚科廷、刘颖、王强、王俊、栾文辉、周志钢、史元庆

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江南大学纺织科学与工程学院,江苏无锡 214122

江南大学生态纺织教育部重点实验室,江苏无锡 214122

山东南山智尚科技股份有限公司,山东烟台 265706

浙江灏宇科技有限公司,杭州 310018

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羊毛织物 预处理 菠萝蛋白酶 防毡缩整理 低强损

国家重点研发计划项目

2021YFC2104000

2024

丝绸
浙江理工大学 中国丝绸协会 中国纺织信息中心

丝绸

CSTPCD北大核心
影响因子:0.567
ISSN:1001-7003
年,卷(期):2024.61(10)