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超厚料层烧结过程固体燃料的分布规律

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铁矿烧结以固体燃料作为主要热量来源,其热量高效利用对于烧结节能减排具有重要意义.本文聚焦超厚料层烧结条件下固体燃料在料层中的分布特性,系统解析其在泥辊宽度方向以及料层高度方向的分布规律.结果表明:沿泥辊宽度方向,整体混合料粒度中间偏细、两侧略粗,而含碳量则为中间偏高、两侧略低;布料之后,台车宽度方向混合料粒度组成和含碳量与泥辊对应位置处的混合料规律一致;在料层高度方向上,自上而下混合料粒度整体呈增大趋势,含碳量则逐渐减小,由于泥辊与九辊布料的偏析程度有限,在部分高度处粒度与含碳量会出现波动;利用台车高度方向混合料的粒度组成和泥辊下料处各粒级的含碳量计算出沿料层高度方向的燃料分布,与实际规律基本一致.研究结果可为超厚料层烧结过程固体燃料的优化分布提供指导.
Distribution law of solid fuel in sintering process of ultra-thick bed of material
Solid fuel is used as the main heat source for iron ore sintering,and its efficient heat utilization is of great significance for sintering energy conservation and emission reduction.The distribution characteristics of solid fuel in the bed of material under the condition of sintering of ultra-thick bed of material are focused on,and the distribution law in the direction of the width of the mud roller and the height of the bed of material is analyzed systematically.The results show that the particle size of the overall compound is thinner in the middle and slightly coarse on both sides along the width of the mud roller,while the carbon content is higher in the middle and slightly lower on both sides.After the material is placed,the particle size composition and carbon content of the compound in the width direction of the trolley are consistent with the compound at the corresponding position of the mud roller.In the direction of the height of the bed of material,the particle size of the compound from top to bottom shows an increasing trend as a whole,and the carbon content gradually decreases.Due to the limited degree of segregation of the mud roller and the nine-roller material,the particle size and carbon content will fluctuate at some heights.The fuel distribution along the height of the bed of material is calculated by using the particle size composition of the compound in the height direction of the trolley and the carbon content of each particle grade at the blanking of the mud roller,which is basically consistent with the actual law.The results can provide guidance for the optimal distribution of solid fuel in the sintering process of ultra-thick bed of material.

iron ore sinteringultra-thick bed of materialsolid fueldistribution law

何二喜、赵改革、季志云、春铁军、李杰

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湘潭钢铁集团有限公司,湖南湘潭 411102

中南大学资源加工与生物工程学院,湖南长沙 410083

安徽工业大学冶金工程学院,安徽马鞍山 243002

铁矿烧结 超厚料层 固体燃料 分布规律

国家自然科学基金资助项目

U1660206

2024

烧结球团
中冶长天国际工程有限责任公司(原长沙冶金设计研究院)

烧结球团

北大核心
影响因子:0.322
ISSN:1000-8764
年,卷(期):2024.49(1)
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