首页|混装焦丁对高块矿配比含铁炉料软熔行为的影响

混装焦丁对高块矿配比含铁炉料软熔行为的影响

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钢铁工业的低碳化对支撑我国"双碳"目标具有重要意义.提高块矿的入炉比例是降低高炉炼铁碳排放的一个重要措施,而如何减轻高块矿配比对高炉冶炼过程的不利影响是该工艺应用的关键限制性环节.本文通过软熔试验考察块矿配比、焦丁混装量、焦丁加入方式等对综合炉料软熔行为的影响.结果表明:随着块矿配比由12%提升至24%(块矿完全替代球团矿),软化开始温度和熔化开始温度分别降低60 ℃和39 ℃,软化区间较大幅度增加,滴落温度降低,软熔带位置上升.软熔区间变宽导致S值进一步增大至195.29 kPa·℃,提高了30%以上,即炉料的软熔性能逐渐变差.混装4g焦丁(28.6kg/t铁水)条件下熔化开始温度由1 397℃提高至1 440℃,S值从185.16 kPa·℃降低至46.61 kPa·℃,降低了约75%,料层的透气性明显提高,即显著改善了炉料的软熔性能.但进一步提高混装量则效果不大,此外混装的效果要好于层装.当温度超过熔化开始温度(Ts)时,焦丁的消耗变得明显,其在整个软熔过程中的消耗率为40%左右.本文研究结果可为高块矿配比炉料结构下高炉的高效冶炼提供参考.
Effect of mixed nut coke on soft melt performance of iron-bearing charges with high lump ore ratio
Decarbonization of the steel industry is of great significance to support China's"dual carbon"goal.Increasing the proportion of lump ore into the furnace is an important measure to reduce the carbon emissions of blast furnace ironmaking,and how to reduce the adverse impact of high lump ore ratio on the blast furnace smelting process is the key limiting link in the application of this process.The effects of lump ore ratio,nut coke mixing amount,and nut coke addition method on the soft melt performance of the comprehensive charge are investigated by a soft melt test.The results show that with the increase of lump ore ratio from 12%to 24%(lump ore completely replaces pellets),the softening onset temperature and melting onset temperature decrease by 60℃and 39 ℃,respectively,the softening interval increases significantly,the dripping temperature decreases,and the position of the soft melt zone increases.The widening of the soft melting interval leads to a further increase in the S value to 195.29 kPa·℃,which is an increase of more than 30%,that is,the soft melt performance of the charge gradually deteriorates.Under the condition of mixed 4 g of nut coke(28.6 kg/t molten iron),the melting start temperature is increased from 1 397 ℃ to 1 440℃,and the S value is decreased from 185.16 kPa·℃to 46.61 kPa·℃,which is reduced by about 75%,and the air permeability of the material layer is significantly improved,that is,the soft melt performance of the charge is significantly improved.However,further increasing the amount of mixing is not very effective,and the effect of outside mixing is better than that of layering.When the temperature exceeds the melting start temperature(Ts),the consumption of nut coke becomes obvious,and its consumption rate is about 40%during the whole soft melting process.The results can provide a reference for the efficient smelting of blast furnace under the structure of high lump ore ratio charge.

lump oreblast furnacecharge structurenut cokesoft melt performancecarbon emissions

王广、易青山、韦润培、左海滨、丁望

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北京科技大学绿色低碳钢铁冶金全国重点实验室,北京 100083

湖南华菱湘潭钢铁有限公司炼铁厂,湖南湘潭 411101

块矿 高炉 炉料结构 焦丁 软熔性能 碳排放

国家自然科学基金资助项目

U1960205

2024

烧结球团
中冶长天国际工程有限责任公司(原长沙冶金设计研究院)

烧结球团

北大核心
影响因子:0.322
ISSN:1000-8764
年,卷(期):2024.49(5)