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基于烟气循环烧结的CO过程控制优化工艺与技术

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烟气循环烧结工艺具备节能减排功效,符合绿色低碳转型高质量发展要求.受限于影响因素多,有些烟气循环烧结生产过程依然存在烧结矿产量降低的实际问题,同时烟气中CO排放情况值得关注.本文通过研究循环烟气的含氧量、温度、含水量等多因素共存而单因素变化对烧结指标及CO平均质量浓度的影响,获得适宜的工艺参数,并提出行之有效的烟气循环烧结工艺优化措施.研究结果表明:在高温、含水的状态下,对循环烟气进行全程富氧或中前部梯级富氧(21%~23%)有利于提升烧结矿产、质量与抑制CO生成,适宜的O2体积分数应不低于20%,同时适宜的烟气温度不宜高于180~200℃,水分体积分数应低于5%;当O2体积分数由17%升至21%时,CO平均质量浓度可降低10%;针对宝山基地二烧结烟气循环工序,提出循环模式优化与烟气温度优化两项优化措施,精准调控循环烟气O2体积分数约为20%、烟气温度约160℃、含水量约为1%,从而实现烧结矿产能提升,突破烟气循环烧结技术瓶颈.
CO process control optimization technology and technique based on gas circulation sintering
The gas circulation sintering process has the effect of energy saving and emission reduction,and meets the requirements of green,low-carbon transformation and high-quality development.Due to many influencing factors,some gas circulation sintering production processes still have the actual problem of reduced sinter ore output.At the same time,the CO emission in the gas deserves attention.The coexistence of multiple factors such as oxygen content,temperature,moisture content of circulating gas and the influence of single factor change on sintering indicators and average CO concentration are researched,suitable process parameters are obtained,and effective measures are proposed to optimize the gas circulating sintering process.The results show that:under the condition of high temperature and moisture content of circulating gas,the whole process of oxygen enrichment or mid-front step oxygen enrichment(21%~23%)of the circulating gas is beneficial to improve the yield and quality of sinter and inhibit the generation of CO.The appropriate O2 volume fraction should not be less than 20%,while the appropriate gas temperature should not be higher than 180~200 ℃,and the moisture volume fraction should be less than 5%;When the O2 volume fraction increases from 17%to 21%,the average CO volume fraction can be reduced by 10%;For the second sintering gas circulation process in the Baoshan base,two optimization measures are proposed:circulation mode optimization and gas temperature optimization.The circulating flue gas O2 volume fraction,flue gas temperature and moisture content are accurately controlled to about 20%,160℃ and 1%,respectively,so as to increase the sinter production capacity and break through the technical bottleneck of gas circulation sintering.

sintering flue gascirculating sinteringsintering indexCO emissionprocess optimization

陈宇、刘臣、王兆才、李亚飞

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中冶长天国际工程有限责任公司,湖南长沙 410205

安徽工业大学冶金工程学院,安徽马鞍山 243032

烧结烟气 循环烧结 烧结指标 CO排放 工艺优化

2024

烧结球团
中冶长天国际工程有限责任公司(原长沙冶金设计研究院)

烧结球团

北大核心
影响因子:0.322
ISSN:1000-8764
年,卷(期):2024.49(6)